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M-Lite Installation instructions for our 2x2 led light bar retrofit kit

David Rozek
David Rozek

LED light bar upgrade kit is for installation in a 2x2 luminarie with the following minimum dimensions: 2-15/16 deep pan 3 wide minimum wiring compartment 22 minimum length to accommodate LED light bars Only ONE kit is to be installed per luminaire www.M-lites.com

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MR SERIES: LED Light Bar MR-496-209-ALC 2X2 INSTALLATION INSTRUCTIONS IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following below: READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. DANGER RISK OF SHOCK DISCONNECT POWER BEFORE INSTALLATION 2. WARNING Risk of fire or electric shock. LED lighting upgrade kit installation requires knowledge of luminaires electrical systems. If you are not qualified, do not attempt installation. Product must be installed in accordance with NEC or your local, state, or federal electrical codes. If you are not familiar with these codes and requirements, contact a qualified electrician. 3. WARNING Risk of fire or electric shock. Luminaries wiring and electrical parts may be damaged when drilling for installation of the LED lighting upgrade kit. Check for enclosed wiring and components before installation. 4. WARNING Risk of fire or electric shock. Check the existing wiring for damage before installing Led lighting upgrade kit. Do not install Led upgrade kit if existing wires are damaged in anyway. 5. WARNING To prevent wiring damage or abrasion, do not expose electrical wires to the edge of sheet metal and/or any other sharp objects. 6. WARNING Risk of fire or electric shock. Install this kit only in the luminaries that have the construction features and dimensions shown in the photographs and/or drawings listed below or on the attached sheets. 7. Do not make or alter any holes in a wiring enclosure or electrical components during the kit installation. 8. Only the holes indicated in the photographs and/or drawings may be made or altered as a result of the led lighting upgrade kit installation. Do not leave any other holes open in a wiring enclosure or electrical component. PLEASE SAVE THESE INSTRUCTIONS FOR FUTURE USE NOTES: 1. LED light bar upgrade kit is for installation in a 2x2 luminarie with the following minimum dimensions: 2-15/16deep pan 3wide minimum wiring compartment 22minimum length to accommodate LED light bars Only ONE kit is to be installed per luminaire 2. Please consult your local authority regarding disposal and/or recycling of removed ballast and lamps. 1 of 4 Upgrade Kit contains the following parts: (2) LED light bars (1) LED Driver (4) #6 Self taping screws (2) #8 Driver mounting screws (1) LED retrofit relamping label
HOW TO INSTALL OUR LED LIGHT BAR UPGRADE KIT MR-496-209-ALC IN A 2x2 Luminarie STEP 1: Turn off the power As stated previously, turn off the power. Locate latches on the lens frame and release them allowing lens frame to swing open. Carefully let lens frame hang and remove if obstructing upgrade. STEP 2: REMOVE THE TUBES Remove the existing linear fluorescent tubes and properly dispose of them. See Figure 2. NOTE: Please seek advice from the EPA at their website, local office, or national hotline for further disposal details for fluorescent tubes. The EPA's website is www.EPA.gov STEP 3: REMOVE BALLAST COVER To remove the wiring and ballast cover, squeeze the sides in and pull down and set aside. See Figure 3. STEP 4: UNSCREW BALLAST Find the existing ballast and remove the screw holding the ballast to the fixture. See Figure 4. STEP 5: REMOVE LEADS & BALLAST Now remove the ballast from the fixture by cutting the leads from the ballast to the fixture on both ends of the luminaire and cap the socket leads. See Figure 5. NOTE: When cutting leads to the fixture, always leave the smallest amount of wire attached. 1 3 2 4 5 2 of 4
6 7 STEP 6: CUT POWER LEADS Cut or disconnect the leads from the ballast to the input power ensuring that you leave as much length of wire as possible for the electrical connections. Remove the ballast from housing and dispose of properly. See Figure 6 STEP 7: PREP WIRES Prepare input power by stripping input power leads 村 inch. See Figure 7 STEP 8 / 8A: STRIP & ATTACH TO DRIVER Prepare input power by stripping input power leads 村 inch. Connect driver to input leads. See Figure 8 / 8A. STEP 9: ATTACH DRIVER Bring new driver into fixture using mounting holes from old ballast if possible and secure it using supplied #8-32 screw. See Figure 9. NOTE: If housing has multiple locations for power supply, new driver can be secured in any of these locations. STEP 10: Connect Driver to input power Make electrical connection per Electrical Connections persection on page 4. STEP 11: ATTACH DRIVER COVER Bring wiring / driver (ballast) cover previously removed in Step 3 into the fixture. Carefully tuck all leads and wire connectors into the wire compartment area of the fixture. Reattach cover by snapping into place over driver, do not pinch wires. See Figure 10. 9 10 8 88A 3 of 4 HOW TO INSTALL OUR LED LIGHT BAR UPGRADE KIT MR-496-209-ALC IN A 2x2 Luminarie
4 of 4 ELECTRICAL CONNECTIONS Make the following Electrical Connections: a. Connect the BROWN driver lead to the BLACK voltage supply wire. b. Connect the BLUE driver lead to the WHITE neutral supply wire. c. Ground the GREEN wire to the fixture. BLACK WHITE GREEN NEUTRAL LINE STEP 12: Peel blue film from tape Prior to installing light bar make sure the fixture is clean of dirt and/or debris. After wiping down fixture make sure it is dry before installing light bar. Remove blue protective film from the 3M adhesive heat sink tape from the back of Led light bar. See Figure 11. STEP 13: INSTALL LIGHT BAR Install the LED light bar into the fixture. Repeat this step for each LED light bar supplied in the LED light bar upgrade kit. See Figure 12. STEP 14: SECURE THEM IN Once all LED light bars are in desired position permanently secure them to fixture by inserting (2) supplied self tapping screws into each end of the LED Light bar. STEP 15: Connect the driver lead connector, that is exposed at the end of the driver compartment with the LED Light bar connector. See Figure 13. NOTE: Place the LED relamp label, provided in the kit, on the inside of the fixtures lighting compartment. Always make sure that the label is visible. STEP 16: Close & turn on Close the fixtures door and secure the latches prior to turning on the LED light bar kit added to your fixture. 11 1312 BROWN BLUE GROUND DRIVER ASSEMBLY

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M-Lite Installation instructions for our 2x2 led light bar retrofit kit

  • 1. MR SERIES: LED Light Bar MR-496-209-ALC 2X2 INSTALLATION INSTRUCTIONS IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following below: READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. DANGER RISK OF SHOCK DISCONNECT POWER BEFORE INSTALLATION 2. WARNING Risk of fire or electric shock. LED lighting upgrade kit installation requires knowledge of luminaires electrical systems. If you are not qualified, do not attempt installation. Product must be installed in accordance with NEC or your local, state, or federal electrical codes. If you are not familiar with these codes and requirements, contact a qualified electrician. 3. WARNING Risk of fire or electric shock. Luminaries wiring and electrical parts may be damaged when drilling for installation of the LED lighting upgrade kit. Check for enclosed wiring and components before installation. 4. WARNING Risk of fire or electric shock. Check the existing wiring for damage before installing Led lighting upgrade kit. Do not install Led upgrade kit if existing wires are damaged in anyway. 5. WARNING To prevent wiring damage or abrasion, do not expose electrical wires to the edge of sheet metal and/or any other sharp objects. 6. WARNING Risk of fire or electric shock. Install this kit only in the luminaries that have the construction features and dimensions shown in the photographs and/or drawings listed below or on the attached sheets. 7. Do not make or alter any holes in a wiring enclosure or electrical components during the kit installation. 8. Only the holes indicated in the photographs and/or drawings may be made or altered as a result of the led lighting upgrade kit installation. Do not leave any other holes open in a wiring enclosure or electrical component. PLEASE SAVE THESE INSTRUCTIONS FOR FUTURE USE NOTES: 1. LED light bar upgrade kit is for installation in a 2x2 luminarie with the following minimum dimensions: 2-15/16deep pan 3wide minimum wiring compartment 22minimum length to accommodate LED light bars Only ONE kit is to be installed per luminaire 2. Please consult your local authority regarding disposal and/or recycling of removed ballast and lamps. 1 of 4 Upgrade Kit contains the following parts: (2) LED light bars (1) LED Driver (4) #6 Self taping screws (2) #8 Driver mounting screws (1) LED retrofit relamping label
  • 2. HOW TO INSTALL OUR LED LIGHT BAR UPGRADE KIT MR-496-209-ALC IN A 2x2 Luminarie STEP 1: Turn off the power As stated previously, turn off the power. Locate latches on the lens frame and release them allowing lens frame to swing open. Carefully let lens frame hang and remove if obstructing upgrade. STEP 2: REMOVE THE TUBES Remove the existing linear fluorescent tubes and properly dispose of them. See Figure 2. NOTE: Please seek advice from the EPA at their website, local office, or national hotline for further disposal details for fluorescent tubes. The EPA's website is www.EPA.gov STEP 3: REMOVE BALLAST COVER To remove the wiring and ballast cover, squeeze the sides in and pull down and set aside. See Figure 3. STEP 4: UNSCREW BALLAST Find the existing ballast and remove the screw holding the ballast to the fixture. See Figure 4. STEP 5: REMOVE LEADS & BALLAST Now remove the ballast from the fixture by cutting the leads from the ballast to the fixture on both ends of the luminaire and cap the socket leads. See Figure 5. NOTE: When cutting leads to the fixture, always leave the smallest amount of wire attached. 1 3 2 4 5 2 of 4
  • 3. 6 7 STEP 6: CUT POWER LEADS Cut or disconnect the leads from the ballast to the input power ensuring that you leave as much length of wire as possible for the electrical connections. Remove the ballast from housing and dispose of properly. See Figure 6 STEP 7: PREP WIRES Prepare input power by stripping input power leads 村 inch. See Figure 7 STEP 8 / 8A: STRIP & ATTACH TO DRIVER Prepare input power by stripping input power leads 村 inch. Connect driver to input leads. See Figure 8 / 8A. STEP 9: ATTACH DRIVER Bring new driver into fixture using mounting holes from old ballast if possible and secure it using supplied #8-32 screw. See Figure 9. NOTE: If housing has multiple locations for power supply, new driver can be secured in any of these locations. STEP 10: Connect Driver to input power Make electrical connection per Electrical Connections persection on page 4. STEP 11: ATTACH DRIVER COVER Bring wiring / driver (ballast) cover previously removed in Step 3 into the fixture. Carefully tuck all leads and wire connectors into the wire compartment area of the fixture. Reattach cover by snapping into place over driver, do not pinch wires. See Figure 10. 9 10 8 88A 3 of 4 HOW TO INSTALL OUR LED LIGHT BAR UPGRADE KIT MR-496-209-ALC IN A 2x2 Luminarie
  • 4. 4 of 4 ELECTRICAL CONNECTIONS Make the following Electrical Connections: a. Connect the BROWN driver lead to the BLACK voltage supply wire. b. Connect the BLUE driver lead to the WHITE neutral supply wire. c. Ground the GREEN wire to the fixture. BLACK WHITE GREEN NEUTRAL LINE STEP 12: Peel blue film from tape Prior to installing light bar make sure the fixture is clean of dirt and/or debris. After wiping down fixture make sure it is dry before installing light bar. Remove blue protective film from the 3M adhesive heat sink tape from the back of Led light bar. See Figure 11. STEP 13: INSTALL LIGHT BAR Install the LED light bar into the fixture. Repeat this step for each LED light bar supplied in the LED light bar upgrade kit. See Figure 12. STEP 14: SECURE THEM IN Once all LED light bars are in desired position permanently secure them to fixture by inserting (2) supplied self tapping screws into each end of the LED Light bar. STEP 15: Connect the driver lead connector, that is exposed at the end of the driver compartment with the LED Light bar connector. See Figure 13. NOTE: Place the LED relamp label, provided in the kit, on the inside of the fixtures lighting compartment. Always make sure that the label is visible. STEP 16: Close & turn on Close the fixtures door and secure the latches prior to turning on the LED light bar kit added to your fixture. 11 1312 BROWN BLUE GROUND DRIVER ASSEMBLY