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SOLAR FLASH-DRYING
PROCESS FOR
PHOSPHATES
InnoTherm III.13
Centro Tecnol坦gico Avanzado
de Energ鱈as Renovables
S. Vaudreuil
T. Bounahmidi
R. El Mrabet
V. Ruiz-Hernandez
P. Pozzorini
Project target
Development of a drying process using solar thermal
energy as an energy source:
 Types of dryer: Flash and Rotary
 Materials to be dried: Phosphates and mining
sludge
EXAMPLE OF
THE PROCESS
2
CHAMP	
 DHLIOSTATS
RCEPTEUR
CONCENTRATEUR	
 SOLAIRE
COLONNE	
 
DE	
 
SCHAGE
VENTURI
CAISSON	
 
D'AIR	
 
CHAUD
DISTRIBUTEUR	
 
	
 VIS
MLANGEUR
ALIMENTATION
PRODUIT
RECIRCULATION
SPARATEUR	
 
CYCLONIQUE
VENTILATEUR
AIR	
 FRAIS
CHANGEUR
Project Objectives
Develop a solar drying process for
phosphates and mining sludge
 Enhance scientific and technical
knowledge on the flash drying process
 Evaluate the technical feasibility and the
economics of solar drying phosphates
and mining sludge
3
Project Components
1) Development of a test bench for empirical studies on flash-
drying.
2) Modeling of the flash dryer and rotary dryer.
3) Development of a solar thermal technology.
4) Utilization of the model for the preliminary draft of the solar
flash-dryer.
5) Fabrication of the solar flash-dryer pilot plant.
6) Study draft of an industrial flash-drying unit.
7) Study draft of the adaptation of a rotary drier for mining
sludge.
4
Roles of Partners
5
展 Project coordination
展 Scientific Expertise
展 Supervision of PhD students
展 Site for test bench
展 Fabrication of the solar collector
(Test bed and semi-pilot)
展 Technical Expertise
展 Hosting doctoral students: training and testing
展 Scientific expertise
展 Technical Expertise
展 Hosting doctoral students: training and testing
展 Technical expertise
展 Provision of HR (P.Eng, tech.)
展 Industrial Testing
展 Installation site of the semi-pilot solar flash-
dryer
Centro Tecnol坦gico Avanzado
de Energ鱈as Renovables
Example of the
CSP Experience of
 Simple operation: use of air as heat transfer
fluid without intermediary heat exchanger
 Air temperature output: up to 650 属 C
 Less expensive solar collectors than other
types: Simple construction with locally
produced materials, fewer imported
components.
6
Cimar, Italcementi Group
Ait Baha
Potential benefits
 Financial savings from reduced energy
consumption of fossil sources
 Protection of the environment through
reduction in CO2 production
 Training of 4 PhD students and one post-
doctoral on the industrial applications of solar
energy
 Generate Intellectual Property
(3 patents, 12 publications)
7

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  • 1. SOLAR FLASH-DRYING PROCESS FOR PHOSPHATES InnoTherm III.13 Centro Tecnol坦gico Avanzado de Energ鱈as Renovables S. Vaudreuil T. Bounahmidi R. El Mrabet V. Ruiz-Hernandez P. Pozzorini
  • 2. Project target Development of a drying process using solar thermal energy as an energy source: Types of dryer: Flash and Rotary Materials to be dried: Phosphates and mining sludge EXAMPLE OF THE PROCESS 2 CHAMP DHLIOSTATS RCEPTEUR CONCENTRATEUR SOLAIRE COLONNE DE SCHAGE VENTURI CAISSON D'AIR CHAUD DISTRIBUTEUR VIS MLANGEUR ALIMENTATION PRODUIT RECIRCULATION SPARATEUR CYCLONIQUE VENTILATEUR AIR FRAIS CHANGEUR
  • 3. Project Objectives Develop a solar drying process for phosphates and mining sludge Enhance scientific and technical knowledge on the flash drying process Evaluate the technical feasibility and the economics of solar drying phosphates and mining sludge 3
  • 4. Project Components 1) Development of a test bench for empirical studies on flash- drying. 2) Modeling of the flash dryer and rotary dryer. 3) Development of a solar thermal technology. 4) Utilization of the model for the preliminary draft of the solar flash-dryer. 5) Fabrication of the solar flash-dryer pilot plant. 6) Study draft of an industrial flash-drying unit. 7) Study draft of the adaptation of a rotary drier for mining sludge. 4
  • 5. Roles of Partners 5 展 Project coordination 展 Scientific Expertise 展 Supervision of PhD students 展 Site for test bench 展 Fabrication of the solar collector (Test bed and semi-pilot) 展 Technical Expertise 展 Hosting doctoral students: training and testing 展 Scientific expertise 展 Technical Expertise 展 Hosting doctoral students: training and testing 展 Technical expertise 展 Provision of HR (P.Eng, tech.) 展 Industrial Testing 展 Installation site of the semi-pilot solar flash- dryer Centro Tecnol坦gico Avanzado de Energ鱈as Renovables
  • 6. Example of the CSP Experience of Simple operation: use of air as heat transfer fluid without intermediary heat exchanger Air temperature output: up to 650 属 C Less expensive solar collectors than other types: Simple construction with locally produced materials, fewer imported components. 6 Cimar, Italcementi Group Ait Baha
  • 7. Potential benefits Financial savings from reduced energy consumption of fossil sources Protection of the environment through reduction in CO2 production Training of 4 PhD students and one post- doctoral on the industrial applications of solar energy Generate Intellectual Property (3 patents, 12 publications) 7