This document provides a summary of the projected costs, revenue, and financials for an auto and mechanical manufacturing workshop over a 10 year period. It outlines the capital costs of machinery, equipment, and other assets totaling over $1.3 million. It also details the projected annual revenue of over $8.6 million in year 1 from services like sheet metal fabrication and machining operations. The financial projections show increasing revenue, profits, and positive cash flows each year with a cumulative net profit of over $42 million by year 10.
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1. Auto & Mechanical Manufacturing Workshop:
PROJECT COST SUMMARY:
1. Production / Repair
Sr. No Description No of pieces handled in Year 1
1 Sheet Metal Blanking Die Set No: 1 180,000
2 Sheet Metal Forming Die Set No: 2 120,000
3 Sheet Metal Stamping Die Set No: 3 144000
4 Putting threads on bolts 15000
5 Sheet metal fabrication work 150
Total 459,150
2. Project Cost
Capital Investment Amount Rs.
Second Hand / Rebuilt Machinery 1,150,000
Second hand Office Equipment 51,000
Furniture & Fixtures 50,000
Pre-operating Cost 75,000
Total Capital Costs 1,326,000
Working Capital 874,000
Total Investment 2,200,000
3. Machinery and Equipment Requirement
List of Machinery and Equipment-Second Hand
Sr. No Description Quantity Unit Cost (Rs.) Cum Cost (Rs.)
1 Stamping Machines 3 150,000 450,000
2 Mechanical Hacksaw 1 85,000 85,000
3 16 inch Disc Cutter 1 28,000 28,000
4 Lathe Machine 5 ft bed length 1 100,000 100,000
5 Welding Plant 1 50,000 50,000
6 Horizontal & Vertical Milling
Machine
1 200,000 200,000
7 Mechanical Shaper 12 inch stroke 1 105,000 105,000
8 Diesel Genset 6 KVA 1 50,000 50,000
9 Steel Inspection 1 50,000 50,000
10 Measuring Instruments
Total
1 32,000 32,000
1,150,000
4. Office Equipment (Second Hand)
Sr. No Description Quantity Unit Cost (Rs.)
1 Computer 1 20,000
2 printer 1 10,000
3 Telefax machine 1 5500
4 Refrigerator 1 14,500
5 Telephone 1 1000
Total 51000
5. Raw Materials Used
Steel Products Foundry & Forge Products
Angle Irons As Cast castings
Round bars As Forge castings
Hexagonal bars Forgings
Flat bars High Tensile bars to make bolts
Hardware = Nuts,bolts,washers Cast iron plugs for Engine Block recovery
Sheet Metal Imported Cast iron weld supports
Sheet Metal galvanized Aluminium Alloy parts
Welding Rods Gun metal washers
2. 6. Human Resource Requirement
Sr. No Description No of Persons Salary per Month (Rs.) Salary per Annum (Rs)
1 Owner manager 1 50,000 600,000
2 Machinist 1 15,000 180,000
3 Welder 1 18,000 216,000
4 Press operation 1 12,000 144,000
5 Helper 1 10,000 240,000
Total 1,380,000
7. Revenue Generation
Sr. No. Category of Services Cost (Rs.) Price / piece (Rs.) Qty Revenue (Rs.)
1 Blanking 10 20 90,000 1,800,000
2 Forming 30 45 60,000 2,700,000
3 Stamping 10 15 72,000 1,080,000
4 Putting threads on high
tensile bolts
3 10 75,000 75,000
5 Sheet metal 15,000 40,000 75 3,000,000
Total 8,655,000
8. Utility Costs per annum
Sr. No Description Mfg/mth(Rs) Cost / Annum(Rs
1 Electricity 45000/15000 540,000
2 Natural gas 5000/2000 60,000
3 Tel,fax 10000/5000 120,000
4 Postage /starty 2000/500 24,000
5 Water/sewerage 500/400 6000
6 Entertainment 5000/9000 60,000
7 Diesel fuel 36000 432,000
Total 1,242,000
Income Statement
Revenue
Statement Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
8,655,000 11,424,600 14,661,570 18,431,688 22,809,214 27,877,928 30,665,721 33,732,293 37,105,522 40,816,075
Cost of sales
Raw Material 4,567,500 6,029,100 7,737,345 9,726,948 12,037,098 14,712,009 16,183,210 17,801,531 19,581,684 21,539,852
Consumables 456,750 602,910 773,735 972,695 1,203,710 1,471,201 1,618,321 1,780,153 1,958,168 2,153,985
Labour Cost 780,000 858,000 943,800 1,038,180 1,141,998 1,256,198 1,381,818 1,519,999 1,671,999 1,839,199
Diesel Expense 432,000 475,200 522,720 574,992 632,491 695,740 765,314 841,846 926,030 1,018,633
Gas Expense 60,000 66,000 72,600 79,860 87,846 96,631 106,294 116,923 128,615 141,477
Water Expens 6,000 6,600 7,260 7,986 8,785 9,663 10,629 11,692 12,862 14,148
Electricity 540,000 594,000 653,400 718,740 790,614 869,675 956,643 1,052,307 1,157,538 1,273,292
Total cost 6,842,250 8,631,810 10,710,860 13,119,401 15,902,542 19,111,117 21,022,229 23,124,451 25,436,897 27,980,586
Gross Profit 1,812,750 2,792,790 3,950,711 5,312,287 6,906,672 8,766,811 9,643,492 10,607,842 11,668, 626 12,835,488
General administration & selling expenses
Admin expns 600,000 660,000 726,000 798,600 878,460 966,306 1,062,937 1,169,230 1,286,153 1,414,769
Rent expense 240,000 264,000 290,400 319,440 351,384 386,522 425,175 467,692 514,461 565,907
Conicat expns 120,000 132,000 145,200 159,720 175,692 193,261 212, 587 233,846 257,231 282,954
Stationary 24,000 25,200 26,460 27,783 29,172 30,631 32,162 33,770 35,459 37,232
Entetinment 60,000 63,000 66,150 69,458 72,930 76,577 80,406 84,426 88,647 93,080
Pmotion ex 15,000 13,500 12,150 10,935 9,842 8,857 7,972 7,174 6,457 5,811
Dep expns 142,000 142,000 142,000 144,680 144,680 147,442 150,544 150,544 150,544 154,135
Mis exp 12,000 13,200 14,520 15,972 17,569 19,326 21,259 23,385 25,723 28,295
Subtotal 1,228,000 1,327,900 1,437,880 1,561,587 1,694,729 1,828,923 1,993,041 2,170,068 2,364,676 2,582,183