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MATERIAL SCIENCE
ENG. KAREEM. H. MOKHTAR
STRESS AND STRAIN
 Stress =
 Strain =

$
$
= Y (youngs modulus)
F
A
eL = DL
L o
Big
Small Weak material
Strong material
STRESS
STRESS
 1- Compressive stress =
F
A o
2
m
N
STRESS
original area
before loading
Area, A
Ft
Ft
s =
Ft
A o
2
f
2
m
N
or
in
lb
=
2- Tensile stress (s)
STRESS
 3- Shear stress (t)
Area, A
Ft
Ft
Fs
F
F
Fs
t =
Fs
Ao
STRAIN
e = d
Lo
d/2
dL/2
Lo
wo
 Lateral strain:
eL = L
wo
d
 Tensile strain:
STRAIN
 Shear strain
g = Dx/H
H
YOUNGS MODULUS
$
$
=



瑞
D
EXAMPLE 1
Givens
Weight = 1000N
Area of the beam is 2cm x 2cm
Lo = 1.75 m
Find delta L
Material Fe  youngs modulus
Y  =
$
$
=



瑞
=
1000
2  2  104
?
1.75
D
EXAMPLE 2
F
Givens
Weight= 50 Kg
Radius of the heel= 0.5 cm
30% of the woman's weight acts on the
heel
Solution
 stress = F
A o
=
50  0.3  9.8

4
 0.012
= 1.87  106
/2
EXAMPLE 4
Givens
D= 1mm
Lo= 4m
m= 500 kg
Find the elongation
youngs modulus (AL) = 6.9* 1010 N/m2
Solution
youngs modulus=
$
$
=



瑞
=
5009.8

4  106
?
4
= 6.9* 1010
MAX STRESS (BREAKING STRESS)
 It is the max stress a material can handle before it breaks
EXAMPLE 6
 Would the wire breaks or not?
 F/ A = 500 * 9.8 / pi*0.00052
 If the stress is > max stress  the wire will break
 If the stress is < max stress  it will not break
 What is the maximum weight this wire could handle
 StressMAX = mmax* g / A
Mmax= 6 kg
STRESS AND STRAIN IN DIFFERENT FORCE
DIRECTIONS
Tension Compression Shear
Stress= F/A Stress= F/A Stress= F/A
Strain= delta (L)/Lo Strain= delta (L)/Lo Strain= delta (x)/H
EXAMPLE 3
 F = ?
 Strain = 1%
 L= 1cm
 Steel youngs modulus = 21x1010 N/m2
 Solution
 21 MPa
EXAMPLE 8
 Lo = 40m
 Dia= 1cm
 Delta(L) = 2m
 Weight = 900N climber
 Y = ?
 Solution
 Y=229,183,118 N/m2
SHEAR MODULUS (S)

 $
 $
=


$ ()

H
SHEAR STRESS
 It is used in cutting materials
 The area used is the area that is going to be cut
EXAMPLE 9
 H = 5 cm
 W= 20 cm
 L= 2cm
 F= 1000N
 Carbon steel shear modulus= 7.7 * 1010
W
H
 $
 $
=


$ ()

$ () = 1.67 * 10-7 m
EXAMPLE 10
5 m
2.4 m
Max stress =


4 x 108 =

2.4 0.002
F must be greater than 1920000 N
EXAMPLE 12
Givens
The diameter of the drilling bit= 4.2 cm
Thickness of the sheet = 5mm
Length of the sheet = 5 m
Width of the sheet = 3 m
Shear stress of steel = 4 x 10^8
Solution
Shear stress= F/A
F= 4 *10^8 * pi * 0.042*0.005 = 263893.8 N
BULK MODULUS
巨 $
巨 $
=


 $ ()

Compressibility =
1
巨 
The higher the bulk modulus
the more force you need to
Change the volume of the material
EXAMPLE 13
 A Bowling ball made of steel sunk in an ocean, find the change in its volume if
you know that the ocean is 10000 m in depth and the original volume of the ball
is 1m3
巨 $
巨 $
=


$ ()

= Bulk modulus
EXAMPLE 14
 Compressibility =
 $ ()



 Substitute
 Compressibility = 3 x 10-10 m3/ N
EXAMPLE 15
Shear modulus (S) =
 $
 $
=


$ ()
SOLVE THIS QUESTION
 A carbon steel cylinder that has a youngs modulus of 200 GPa, bulk modulus of
140 GPA, And max shear stress of 256000 N/m2
 The radius of the upper and lower faces are 5 cm and the height is 20 cm
 A) If the specimen is subjected to a force of 100 KN. How long will it be stretched?
 B) Will it be cut using a force of 20000. N
 C) The strain at which this specimen starts its plastic region is at 6 x 10-5 , after
releasing the applied force will it return back or not? And why (by calculations)
SOLUTION : A) IF THE SPECIMEN IS SUBJECTED TO A
FORCE OF 100 KN. HOW LONG WILL IT BE STRETCHED?
 Y = stress/strain
 Stress = F/A = 100,000/pi * 0.052 = 12732395.4 N/m2
 Strain = delta (l) / 0.2
 Using Y= 200 Gpa
 Delta (l) = 0.000013 m
SOLUTION: B) WILL IT BE CUT USING A FORCE OF 20000 N
 Shear stress = F/A = 20000/pi*0.052
 And given that max shear stress is 256000 N/m2
 As the shear stress is
ANSWER: C) THE STRAIN AT WHICH THIS SPECIMEN STARTS ITS
PLASTIC REGION IS AT 6 X 10-5 , AFTER RELEASING THE APPLIED FORCE
WILL IT RETURN BACK OR NOT? AND WHY (BY CALCULATIONS)
 From a) the change in length is found to be 0.000013 m
 The strain = delta (l)/Lo = 0.000065 = 6.5*10-5
 As the strain is higher than the strain at which the specimen enters the plastic
region, it will not return back to its original shape.
material science 2 .pptx

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material science 2 .pptx

  • 2. STRESS AND STRAIN Stress = Strain = $ $ = Y (youngs modulus) F A eL = DL L o Big Small Weak material Strong material
  • 4. STRESS 1- Compressive stress = F A o 2 m N
  • 5. STRESS original area before loading Area, A Ft Ft s = Ft A o 2 f 2 m N or in lb = 2- Tensile stress (s)
  • 6. STRESS 3- Shear stress (t) Area, A Ft Ft Fs F F Fs t = Fs Ao
  • 7. STRAIN e = d Lo d/2 dL/2 Lo wo Lateral strain: eL = L wo d Tensile strain:
  • 10. EXAMPLE 1 Givens Weight = 1000N Area of the beam is 2cm x 2cm Lo = 1.75 m Find delta L Material Fe youngs modulus Y = $ $ = 瑞 = 1000 2 2 104 ? 1.75 D
  • 11. EXAMPLE 2 F Givens Weight= 50 Kg Radius of the heel= 0.5 cm 30% of the woman's weight acts on the heel Solution stress = F A o = 50 0.3 9.8 4 0.012 = 1.87 106 /2
  • 12. EXAMPLE 4 Givens D= 1mm Lo= 4m m= 500 kg Find the elongation youngs modulus (AL) = 6.9* 1010 N/m2 Solution youngs modulus= $ $ = 瑞 = 5009.8 4 106 ? 4 = 6.9* 1010
  • 13. MAX STRESS (BREAKING STRESS) It is the max stress a material can handle before it breaks
  • 14. EXAMPLE 6 Would the wire breaks or not? F/ A = 500 * 9.8 / pi*0.00052 If the stress is > max stress the wire will break If the stress is < max stress it will not break What is the maximum weight this wire could handle StressMAX = mmax* g / A Mmax= 6 kg
  • 15. STRESS AND STRAIN IN DIFFERENT FORCE DIRECTIONS Tension Compression Shear Stress= F/A Stress= F/A Stress= F/A Strain= delta (L)/Lo Strain= delta (L)/Lo Strain= delta (x)/H
  • 16. EXAMPLE 3 F = ? Strain = 1% L= 1cm Steel youngs modulus = 21x1010 N/m2 Solution 21 MPa
  • 17. EXAMPLE 8 Lo = 40m Dia= 1cm Delta(L) = 2m Weight = 900N climber Y = ? Solution Y=229,183,118 N/m2
  • 18. SHEAR MODULUS (S) $ $ = $ () H
  • 19. SHEAR STRESS It is used in cutting materials The area used is the area that is going to be cut
  • 20. EXAMPLE 9 H = 5 cm W= 20 cm L= 2cm F= 1000N Carbon steel shear modulus= 7.7 * 1010 W H $ $ = $ () $ () = 1.67 * 10-7 m
  • 21. EXAMPLE 10 5 m 2.4 m Max stress = 4 x 108 = 2.4 0.002 F must be greater than 1920000 N
  • 22. EXAMPLE 12 Givens The diameter of the drilling bit= 4.2 cm Thickness of the sheet = 5mm Length of the sheet = 5 m Width of the sheet = 3 m Shear stress of steel = 4 x 10^8 Solution Shear stress= F/A F= 4 *10^8 * pi * 0.042*0.005 = 263893.8 N
  • 23. BULK MODULUS 巨 $ 巨 $ = $ () Compressibility = 1 巨 The higher the bulk modulus the more force you need to Change the volume of the material
  • 24. EXAMPLE 13 A Bowling ball made of steel sunk in an ocean, find the change in its volume if you know that the ocean is 10000 m in depth and the original volume of the ball is 1m3 巨 $ 巨 $ = $ () = Bulk modulus
  • 25. EXAMPLE 14 Compressibility = $ () Substitute Compressibility = 3 x 10-10 m3/ N
  • 26. EXAMPLE 15 Shear modulus (S) = $ $ = $ ()
  • 27. SOLVE THIS QUESTION A carbon steel cylinder that has a youngs modulus of 200 GPa, bulk modulus of 140 GPA, And max shear stress of 256000 N/m2 The radius of the upper and lower faces are 5 cm and the height is 20 cm A) If the specimen is subjected to a force of 100 KN. How long will it be stretched? B) Will it be cut using a force of 20000. N C) The strain at which this specimen starts its plastic region is at 6 x 10-5 , after releasing the applied force will it return back or not? And why (by calculations)
  • 28. SOLUTION : A) IF THE SPECIMEN IS SUBJECTED TO A FORCE OF 100 KN. HOW LONG WILL IT BE STRETCHED? Y = stress/strain Stress = F/A = 100,000/pi * 0.052 = 12732395.4 N/m2 Strain = delta (l) / 0.2 Using Y= 200 Gpa Delta (l) = 0.000013 m
  • 29. SOLUTION: B) WILL IT BE CUT USING A FORCE OF 20000 N Shear stress = F/A = 20000/pi*0.052 And given that max shear stress is 256000 N/m2 As the shear stress is
  • 30. ANSWER: C) THE STRAIN AT WHICH THIS SPECIMEN STARTS ITS PLASTIC REGION IS AT 6 X 10-5 , AFTER RELEASING THE APPLIED FORCE WILL IT RETURN BACK OR NOT? AND WHY (BY CALCULATIONS) From a) the change in length is found to be 0.000013 m The strain = delta (l)/Lo = 0.000065 = 6.5*10-5 As the strain is higher than the strain at which the specimen enters the plastic region, it will not return back to its original shape.

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