This document discusses mechanical seals and tandem seals used in equipment. It describes the components of mechanical seals including rotary elements like carbon rings and stationary elements like tungsten carbide rings. It discusses types of mechanical seals such as single seals, double bellow seals, and unbalanced seals. It explains that hydraulic balance percentage below 65% can cause leaks. The document also covers barrier fluids used with tandem seals, circulating barrier fluids and quench fluids to control heat and removal, and suitable barrier fluids for different temperature ranges.
2. 2
Horizontal Surface wear Shaft wear
Equipment
Now it essential to find a solution to avoid shaft wear,
Such as finding another surface of another parts to be
worn but easy and cheap to be replaced, It is the
MECHANICAL SEAL
4. 4
Rotary Elements
1
-
Carbon ring
2
-
Snap Ring
3
-
O Rings
4
-
Springs
5
-
Sleeve
Stationary Element
Tungsten Carbide
ring
Or
Silicon Carbide ring
Equipment
Single mechanical seal
Single mechanical seal
7. 7
FACE AND SEAT AREA EQUAL 100% BALANCE
FACE AND SEAT AREA EQUAL 100% BALANCE
F = P * A F = S * A
P * A = S * A
P = S
A = Contacted
Surface area
S = Contacted
Surface stress
P = Product
+
Spring pressure
F = Acting force
S
P
=
100
%
A
P
Carbon ring
A
S
Stationary ring
8. 8
P
S A1 ( projected area of
P
(
)
product + spring
pressure
(
)
contacted surface stress
(
=
A ( contacted surface
area
(
120
cm2
230
cm2
=
Mechanical seal has the following data
:
A = contacted surface area = 230 cm2
A1 = ( projected area of P) = 120 cm2
Calculate the hydraulic balance Percentage
SOLUTION
=
.
0 52
*
100
=
52
%
Hydraulic balance % is less than 65
%
This Mechanical is prone to leak
Hydraulic balance % is less than 65
%
This Mechanical is prone to leak
14. 14
Tandem Seal
Tandem Seal
Barrier fluid
Circulation
Product
Circulation
Equipment
Pp
Barrier fluid
Circulation
Barrier fluid
Circulation
PBF = 1 bar max
15. 15
Barrier fluid Type
Barrier fluid Type
Temperature Range
Temperature Range Barrier fluid
Barrier fluid
-
120
to - 90 Propanol -
120
to - 90 Propanol
0
C
-
90
to - 30 Methanol -
90
to - 30 Methanol
0
C
-
30
to + 20 Kerosene or Hydraulic oil -
30
to + 20 Kerosene or Hydraulic oil
0
C
+
20
to + 200 L.G.O. or H.G.O
. +
20
to + 200 L.G.O. or H.G.O
.
0
C