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Mechanical 10803

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HWI's mechanical engineering team has broad experience in mechanical design across many industries. They use advanced tools like 3D modeling, finite element analysis, and dynamics analysis to develop innovative, manufacturable product designs from idea to realization. Their concurrent engineering approach integrates mechanical design with other disciplines. HWI's mechanical engineers leverage their expertise in areas such as structural design, electro-mechanical systems, electronics packaging, and custom prototyping to provide evaluative contributions that improve product designs.

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IDEA TO PRODUCT REALIZATION MECHANICAL DESIGN ENGINEERING Experience Makes The Difference HWIs Mechanical Engineering team has a broad range of experience across various product types and industry segments. Provided with advanced tools and hands-on knowledge and talent, HWIs Mechanical Engineers strive to develop products embracing a concurrent engineering perspective. This means our development is not done in a vacuum and then tossed over the wall, but is an integrated effort with all other design teams, ensuring process flexibility to adapt to input as necessary. Our experience includes structural design, mechanism design, packaging, electro- mechanical design, micro-miniature design, optical/laser Dynamic Modeling applications, industrial design, and cast, machined and plastic This solid model, created in part design. HWI also uses advanced testing methods such SolidWorks, shows the various components comprising the final as Dynamics Analysis and Finite Element Analysis (FEA), assembly. This 3-D modeling which includes stress, vibration, buckling and heat transfer simulation allows us to perform virtual concurrent engineering, analysis verifying the fit between the 294 electronic and mechanical components and sub-assemblies Design Innovation before expensive prototyping begins. An innovative design approach is required to meet todays ever-shrinking product packaging requirements. HWIs experienced Mechanical Design personnel use a combination of sophisticated tools and broad applications knowledge to develop custom solutions for each customer project. HWIs cross-disciplined concurrent engineering approach ensures a strong, manufacturable, regulatory compliant, real-estate efficient product for our customer. Integrated PCB Design Stress Analysis Integration of the PCB design into the enclosure at Through the use of advanced an early stage reduces design time and costly computer simulation tools, HWI mistakes. Mechanical Engineers perform detailed stress analysis to predict potential component failures and prevent product design defects. HALLECK - WILLARD INC 5963 WELD COUNTY ROAD #16 [P BOX 237] FREDERICK, CO 80530 .O. Mechanical_10803.cdr 303.833.3223 303.833.3303[FAX] www.HWIresearch.com
IDEA TO PRODUCT REALIZATION MECHANICAL DESIGN ENGINEERING Medical Analysis Software and FEA experience ? Respiration sensor The ability to use the software is only part of the solution. The understanding of Finite ? Prosthesis pressure sensing Element Analysis (FEA) from a mathematical ? Pneumatic IV stand standpoint allows our Mechanical Engineers to analyze designs more efficiently and accurately. ? Pain control (TENS) More Cooling ? EMG controller ? Surgical laser Automation & Integration ? CNC controller ? Beverage test system Design Strengths ? PCB automated probe tester ? Structural design ? Mechanism design Industrial & Telemetry ? Electro-mechanical systems ? Silver recovery system ? Electronics packaging (MCAD ? Anti-static air ionizer system & ECAD interfaces) ? Security system ? Industrial design ? Personal Emergency ? Optical systems Evaluative Contributions Response System (PERS) ? Motor designs/systems ? Finite Element Analysis (FEA) integration ? Stress analysis Design/Analytical Tools ? Sheet metal parts ? Vibration analysis ? SolidWorks (Modeling) ? Machined parts ? Buckling analysis ? PT Modeler (Modeling) ? Cast parts ? Heat transfer analysis ? HyperMill (CNC) ? Plastic parts ? Manufacturability ? Auto CAD 12 - 14 ? Extrusions ? Mold flow analysis ? Mechanical Desktop ? Dynamics analysis ? MSC Visual Nastran 4D (FEA) Flexible Prototyping ? Tolerance analysis ? CAM-CAD ? Stereo Lithography (SLA) ? Regulatory compliance ? 3D-ECAD ? Fused Deposition Modelilng ? Thermal management (FDM) ? Environmental stress/factors ? Cast urethane ? Electromagnetic compatibility ? Cast epoxy (EMC) ? CNC Machining ? Human factors (Industrial ? Cabinet modification design) ? Rapid fixture development ? Complexity reduction (cost, parts, assembly, testing) Machine Lab ? CNC machines ? Milling machines 3D Kinematic Analysis ? Drill presses With the use of 3D, Physics based Solid Modeling simulations, our Mechanical ? Programmable environmental Engineers gain insight into interactive chambers motion studies. HALLECK - WILLARD INC 5963 WELD COUNTY ROAD #16 [P BOX 237] FREDERICK, CO 80530 .O. 303.833.3223 303.833.3303[FAX] www.HWIresearch.com

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Mechanical 10803

  • 1. IDEA TO PRODUCT REALIZATION MECHANICAL DESIGN ENGINEERING Experience Makes The Difference HWIs Mechanical Engineering team has a broad range of experience across various product types and industry segments. Provided with advanced tools and hands-on knowledge and talent, HWIs Mechanical Engineers strive to develop products embracing a concurrent engineering perspective. This means our development is not done in a vacuum and then tossed over the wall, but is an integrated effort with all other design teams, ensuring process flexibility to adapt to input as necessary. Our experience includes structural design, mechanism design, packaging, electro- mechanical design, micro-miniature design, optical/laser Dynamic Modeling applications, industrial design, and cast, machined and plastic This solid model, created in part design. HWI also uses advanced testing methods such SolidWorks, shows the various components comprising the final as Dynamics Analysis and Finite Element Analysis (FEA), assembly. This 3-D modeling which includes stress, vibration, buckling and heat transfer simulation allows us to perform virtual concurrent engineering, analysis verifying the fit between the 294 electronic and mechanical components and sub-assemblies Design Innovation before expensive prototyping begins. An innovative design approach is required to meet todays ever-shrinking product packaging requirements. HWIs experienced Mechanical Design personnel use a combination of sophisticated tools and broad applications knowledge to develop custom solutions for each customer project. HWIs cross-disciplined concurrent engineering approach ensures a strong, manufacturable, regulatory compliant, real-estate efficient product for our customer. Integrated PCB Design Stress Analysis Integration of the PCB design into the enclosure at Through the use of advanced an early stage reduces design time and costly computer simulation tools, HWI mistakes. Mechanical Engineers perform detailed stress analysis to predict potential component failures and prevent product design defects. HALLECK - WILLARD INC 5963 WELD COUNTY ROAD #16 [P BOX 237] FREDERICK, CO 80530 .O. Mechanical_10803.cdr 303.833.3223 303.833.3303[FAX] www.HWIresearch.com
  • 2. IDEA TO PRODUCT REALIZATION MECHANICAL DESIGN ENGINEERING Medical Analysis Software and FEA experience ? Respiration sensor The ability to use the software is only part of the solution. The understanding of Finite ? Prosthesis pressure sensing Element Analysis (FEA) from a mathematical ? Pneumatic IV stand standpoint allows our Mechanical Engineers to analyze designs more efficiently and accurately. ? Pain control (TENS) More Cooling ? EMG controller ? Surgical laser Automation & Integration ? CNC controller ? Beverage test system Design Strengths ? PCB automated probe tester ? Structural design ? Mechanism design Industrial & Telemetry ? Electro-mechanical systems ? Silver recovery system ? Electronics packaging (MCAD ? Anti-static air ionizer system & ECAD interfaces) ? Security system ? Industrial design ? Personal Emergency ? Optical systems Evaluative Contributions Response System (PERS) ? Motor designs/systems ? Finite Element Analysis (FEA) integration ? Stress analysis Design/Analytical Tools ? Sheet metal parts ? Vibration analysis ? SolidWorks (Modeling) ? Machined parts ? Buckling analysis ? PT Modeler (Modeling) ? Cast parts ? Heat transfer analysis ? HyperMill (CNC) ? Plastic parts ? Manufacturability ? Auto CAD 12 - 14 ? Extrusions ? Mold flow analysis ? Mechanical Desktop ? Dynamics analysis ? MSC Visual Nastran 4D (FEA) Flexible Prototyping ? Tolerance analysis ? CAM-CAD ? Stereo Lithography (SLA) ? Regulatory compliance ? 3D-ECAD ? Fused Deposition Modelilng ? Thermal management (FDM) ? Environmental stress/factors ? Cast urethane ? Electromagnetic compatibility ? Cast epoxy (EMC) ? CNC Machining ? Human factors (Industrial ? Cabinet modification design) ? Rapid fixture development ? Complexity reduction (cost, parts, assembly, testing) Machine Lab ? CNC machines ? Milling machines 3D Kinematic Analysis ? Drill presses With the use of 3D, Physics based Solid Modeling simulations, our Mechanical ? Programmable environmental Engineers gain insight into interactive chambers motion studies. HALLECK - WILLARD INC 5963 WELD COUNTY ROAD #16 [P BOX 237] FREDERICK, CO 80530 .O. 303.833.3223 303.833.3303[FAX] www.HWIresearch.com