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RESUME
SYAM SUNDAR S BADUGU
syam_singh2002@yahoo.com
Contact Numbers: +919951989699, +918888861593
_______________________________________________________________________
SUMMARY:
Accomplished design Manager with a solid background in design, detailing, manufacturing, new
product development, tooling/fixtures, automation and special purpose machines. Solid management
capabilities with a consistent track record of anticipating consequences of new designs. Initiating
solutions and completing projects to specification in the first attempt. Detail driven with outstanding
communication skills and proven success interfacing with both customers and co-workers. Assumes
mentor role and interacts well with diverse personalities. Technically expertise in the following areas.
• Good managing and project tracking skills.
• Design of handling and assembly automations.
• Managing cross functional teams like design, build, projects and installations.
• 4 years of experience in engineering services industry.
• Design of automatic lines includes pick and place EOAT, conveyors, robotics, heavy
handling equipment and Steel coil packaging, filling and packaging machines to pack
powders, granules and liquids.
• Conceptual design development of assembly automations for automotive industry.
• Hand calculations to select motors, gear boxes, bearings, shafts, beams, cycle time,
pneumatic and hydraulic motors, actuators etc.
• Familiar with hydraulics & pneumatics.
• Expertise in modeling and drafting standard ASME Y 14.5 – 1994.
• Competitor analysis and benchmarking of home appliances.
• Proficient in Function analysis and DFMEA, Value engineering and should costing.
• New product development and R&D of consumer products.
• Basic knowledge of six sigma methodology and lean concepts.
ACADEMIC QUALIFICATIONS:
• B-Tech in Mechanical Engineering from JNT University, Kukatpally, Hyderabad, TS. 2014
• Diploma in Mechanical Engineering from GMR Polytechnic Rajahmundry, AP. 1995
• Class 10th
from SRRZPP High School, Nuzvid, AP. 1989
TECHNICAL SKILLS:
• CAD: CREO, Solid works, NX 7.5
(Unigraphics), Solid edge, Catia, Auto
cad.
• CAE: Ansys.
• PLM: Wind chill.
• Six sigma methodologies.
• Tolerance stackup analysis.
• Geometric Dimensioning & Tolerance
(GD&T).
• Design for Manufacturability (DFM).
• Value Engineering using DFMA tool
(Boothroyd dfma)
• ISO 9001 Standards.
• Comprehensive knowledge of
Manufacturing Processes and Supply
Chain principles of mechanical
engineering
• Sound knowledge of general Machining
Techniques and various manufacturing
processes.
ACHIEVEMENTS:
• Got “Silver eagle” award for best visual proposal made by using Pro/e Wild fire.
• Got several times “team of the month” awards for best performance of product design.
• Got “man of the month” award for excellent performance of installation.

RESUME
Contact Numbers: +919951989699, +918888861593
_______________________________________________________________________
• Got several times “associate of the month” awards for best performance of product design.
PROFESSIONAL PROFILE:
PRESENT EMPLOYMENT:
Leader designate at “PARI Limited” Pune since June 2015 to till date.
http://www.parirobotics.com/
 Design of automatic machining and assembly lines for several automotive industries.
 Managing cross functional teams. Preparing ISO documentation and 2D layouts.
 Machine tending gantry robots.
 Handling retooling projects.
PREVIOUS EMPLOYMENT:
Project lead at “CYIENT Limited” Hyderabad since March 2011to June2015.
http://www.cyient.com/
Key projects:
 Design support for lighting equipment
(automatic lines).
 Design support for medical equipment.
 Design of consumer products like water
filter and hand blender.
 Tear down analysis and should costing of
home appliances.
 Designed soap liquid vending machine for
“Unilever”.
Roles and responsibilities:
Preliminary concept development by brainstorming within the team and experts. Develop criteria for screening
and ranking of preliminary concepts. Conceptual design development and cad models by capturing functional
parameters. Preliminary validation of the design using tools like hand calculations, simulators, etc. Prototype
design, development and build functional prototypes. Creating testing plan and experiment setup. Prototype
testing and functional proving.
Design verification and product validation. Design of plastic parts with tooling considerations. Project
documentation and quality checks. Project tracking and scheduling and managing team of 5 members. Project
management and execution. Conducting weekly meetings with customers to update the status of project.
PREVIOUS EMPLOYMENT:

RESUME
Contact Numbers: +919951989699, +918888861593
_______________________________________________________________________
Senior Executive at “ITW India Limited” Hyderabad (Oct 2007 to Mar 2011)
http://www.itwsignodeindia.co.in/
Key projects:
 Design of steel coil packaging lines.
 Design of automatic wrapping machines.
 Design of steel coil palletizing machines.
 Design of wooden pallet and coil handling
machines.
 Design of roller and chain conveyors.
 Design of turn table, turnstile and pick and
place equipment and scissors lift.
 Design of end effectors for robots.
Conceptual design development by detailed study of customer specifications. Evaluate and establish concepts
for systems and subsystems and finalizing design layout with basic calculations and cycle time calculations. Cad
modeling and detailing of design. Installation of automatic coil packaging lines. Preparing 3D animations and
mechanisms for better understanding of customer, by using PRO/E WILD FIRE. Selection of standard parts
such as motors, pneumatic and hydraulic actuators, bearings, gears, ball screws, hydraulic motors slewing rings,
guide ways etc. as per design. Vendor development supply chain management activities. Performance testing and
solving problems. Documentation of engineering procedures. Support illustration team for generating product
manual and operation manual.
Project Leader at “Innomation” Hyderabad (Mar 2006 to Oct 2007)
http://www.innomation.co.in/index.html
Key Projects:
 Design and development of bike rotor
assembly automation.
 Design of elevators.
 Design of automatic feeding machines (cut
to length plates and rods) for hot and cold
forging machines.
Design of assembly automation lines for bearing and oil seal etc. Design of automation for engine valve
manufacturing process. Cad model development and drafting the details, incorporating the standards. Planning
documentation for the components. Supervise the manufacturing of the parts. Installation of automatic
assembly lines.
Coordinating shop floor technicians to clarify assembly techniques. Project tracking and scheduling and
Managing team of 10 members.
Design engineer at “Super pack machines private limited” Hyderabad
http://www.superpackmachines.com/

RESUME
Contact Numbers: +919951989699, +918888861593
_______________________________________________________________________
Key projects:
 Design and development of filling machines
to fill powders, granules and liquids.
 Design of slat conveyors and turn tables.
Design updating according to product specification. Cost estimation of machined parts. Vendor development
and procurement of metals and standard items. Cad model development and drafting the details incorporating
the standards. Supervise the manufacturing of the parts. Coordinating shop floor technicians to clarify assembly
techniques. Project tracking and scheduling and Managing team of 25 members.
Quality engineer at “Koneru engineers and fabricators” Hyderabad
Key projects:
 Quality checking of precision components.  Managing vendors to produce parts and
assemblies to meet schedules.
Cost estimation of machined and fabrication parts. Vendor development. Supervise the manufacturing of parts.
Coordinating shop floor technicians to clarify drawings and BOM.
Draftsman at “Tekons designs” Hyderabad
Key projects:
 Drafting of defense equipment.
Drafting assembly and part drawings (manually). Preparation of BOM and hardware list. Learnt manual drafting.
STRENGTHS:
• Sincere and Committed.
• Team Facilitator.
• Willingness to learn.
PERSONAL DETAILS:
Name : SYAM SUNDAR SINGH BADUGU
Nationality : Indian

RESUME
Contact Numbers: +919951989699, +918888861593
_______________________________________________________________________
Marital status : Married.
Passport details : G7254543
Contact : +919951989699
E-mail id : syam_singh2002@yahoo.com
Address : MIG-II 122, 9th PHASE,
KPHB Colony, Kukatpally, Hyderabad 500072, INDIA.
Yours sincerely,
Syam Sundar Singh Badugu

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Mechanical-design

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