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Pallet Storage Systems

Material Handling Equipment
Pallet Storage
 Block stacking:
       Stored on the floor
       Pallets are stacked on top of each other
       Stack ability and stack height are dependent on the following
        factors:
                 Weight
                 General stability
                 SOPs/Safety/OSHA acceptable safety limits
                 Floor lead restrictions
                 Physical height availability
                 Crush limits
Pallet Storage
 Block stacking:

   Use when retrieving product based on LIFO (Last In
    First Out)

   Not optimal for FIFO (First In First Out)


   Best for large number of pallets for same SKU, low cost,
    no racking
Block Stacking
Pallet Storage
 Stacking Frames:
   Portable and collapsible frames
   Build as needed
   Steel uprights with steel decking
   Easy to collapse and storage is compact
   Use for loads/pallets that are unsafe to
   stack on top of each other
Pallet Storage
 Single-Deep Pallet Rack

   Permanent racking only one pallet deep
   Can store multiple SKUs in same column and
    row
   Best to be used with loads that are not stackable
    and SKUs with only a few pallets of product
Single-Deep Pallet Rack
Pallet Storage
 Double-deep pallet rack
   Permanent racking two pallets deep
   Use with SKUs with five pallets or more of
    product AND retrievals that are in multiple of
    two pallets
   Use with high volume SKUs
   Can save significant space over single-deep
    pallet racks
Double-Deep Pallet Rack
Pallet Storage
 Drive-In Rack:
   Able to drive into the rack
   Racks are up to ten pallets deep
   Pallets are stored on rails instead of decking
   Use with SKU quantities of five pallets or greater
   Best when have SKU totaling 20 pallets or more
   Downside, much slower production due to
   confined space
Drive-In Rack
Pallet Storage
 Pallet Flow Rack
   Similar to Drive-In Rack but has rollers on the
    rails
   Pallets are removed FIFO from the side opposite
    from which it was loaded
   As pallets are removed the remaining pallets roll
    forward
   Use with SKUs totaling ten pallets or more
Pallet Flow Rack
Pallet Storage
 Push Back Rack
   Similar to pallet flow rack
   Pallets are removed LIFO from the same side
    they are loaded
   Load new pallet by pushing existing pallets back
   Remove a pallet and the remaining pallets flow
    forward
Push Back Rack
Pallet Storage
 Mobile Pallet Rack

  Series of single deep racks abutted next to
   each other with no aisle in between
  Aisles are creating by pushing or cranking
   rows apart
  Upside: considerable space savings
  Downside: very slow production
Mobile Pallet Rack
Material Handling Equipment
 Walk Behind Pallet Jack
   May be manually operated or motorized
   Operate from a walking position
   Motorized versions may be capable of reaching low
    heights
   Best for short distance move
Material Handling Equipment
 Counterbalanced Lift Truck
    Lift truck with the weight on the back end to counter the
     weight of the load on the forks on the front end
Material Handling Equipment
 Straddle Truck:
   Instead of using counterbalance to provide stability, this
    truck uses outriggers to straddle the pallet.
Material Handling Equipment
 Side Loader:
   Loads from the side. Forks are located on the
    side not the front.
   Allows the operator to travel down the aisle
    without having to turn the truck to retrieve a
    pallet
   Downside: Can only reach one side of the aisle
    from a given direction of travel.
Side Loader
Material Handling Equipment
 Turret Truck
   Forks swing on the mast to either side
   Allows for more narrow aisle spacing
Material Handling Equipment
 Automated Storage Retrieval (ASR)
   Generally computer controlled
   Retrieval truck follows a computer controlled fixed path
   Storage locations consist of a matrix of fixed locations

More Related Content

Nashville state community college

  • 1. Pallet Storage Systems Material Handling Equipment
  • 2. Pallet Storage Block stacking: Stored on the floor Pallets are stacked on top of each other Stack ability and stack height are dependent on the following factors: Weight General stability SOPs/Safety/OSHA acceptable safety limits Floor lead restrictions Physical height availability Crush limits
  • 3. Pallet Storage Block stacking: Use when retrieving product based on LIFO (Last In First Out) Not optimal for FIFO (First In First Out) Best for large number of pallets for same SKU, low cost, no racking
  • 5. Pallet Storage Stacking Frames: Portable and collapsible frames Build as needed Steel uprights with steel decking Easy to collapse and storage is compact Use for loads/pallets that are unsafe to stack on top of each other
  • 6. Pallet Storage Single-Deep Pallet Rack Permanent racking only one pallet deep Can store multiple SKUs in same column and row Best to be used with loads that are not stackable and SKUs with only a few pallets of product
  • 8. Pallet Storage Double-deep pallet rack Permanent racking two pallets deep Use with SKUs with five pallets or more of product AND retrievals that are in multiple of two pallets Use with high volume SKUs Can save significant space over single-deep pallet racks
  • 10. Pallet Storage Drive-In Rack: Able to drive into the rack Racks are up to ten pallets deep Pallets are stored on rails instead of decking Use with SKU quantities of five pallets or greater Best when have SKU totaling 20 pallets or more Downside, much slower production due to confined space
  • 12. Pallet Storage Pallet Flow Rack Similar to Drive-In Rack but has rollers on the rails Pallets are removed FIFO from the side opposite from which it was loaded As pallets are removed the remaining pallets roll forward Use with SKUs totaling ten pallets or more
  • 14. Pallet Storage Push Back Rack Similar to pallet flow rack Pallets are removed LIFO from the same side they are loaded Load new pallet by pushing existing pallets back Remove a pallet and the remaining pallets flow forward
  • 16. Pallet Storage Mobile Pallet Rack Series of single deep racks abutted next to each other with no aisle in between Aisles are creating by pushing or cranking rows apart Upside: considerable space savings Downside: very slow production
  • 18. Material Handling Equipment Walk Behind Pallet Jack May be manually operated or motorized Operate from a walking position Motorized versions may be capable of reaching low heights Best for short distance move
  • 19. Material Handling Equipment Counterbalanced Lift Truck Lift truck with the weight on the back end to counter the weight of the load on the forks on the front end
  • 20. Material Handling Equipment Straddle Truck: Instead of using counterbalance to provide stability, this truck uses outriggers to straddle the pallet.
  • 21. Material Handling Equipment Side Loader: Loads from the side. Forks are located on the side not the front. Allows the operator to travel down the aisle without having to turn the truck to retrieve a pallet Downside: Can only reach one side of the aisle from a given direction of travel.
  • 23. Material Handling Equipment Turret Truck Forks swing on the mast to either side Allows for more narrow aisle spacing
  • 24. Material Handling Equipment Automated Storage Retrieval (ASR) Generally computer controlled Retrieval truck follows a computer controlled fixed path Storage locations consist of a matrix of fixed locations