The Dematic LaserTrucks+ solution provides an enhanced process of
picking cases. It is a highly efficient method that makes order fulfillment
smarter, faster and more ergonomic. That means higher picking
rates and improved order accuracy. LaserTrucks+ is ideal for mixed
case pallet assembly operations; it can also be applied as a pallet
transportation solution.
2. Increase Case Picking Rates
Smarter, Faster, Safer Order Fulfillment.
The Dematic LaserTrucks+ solution provides an enhanced process of
picking cases. It is a highly efficient method that makes order fulfillment
smarter, faster and more ergonomic. That means higher picking
rates and improved order accuracy. LaserTrucks+ is ideal for mixed
case pallet assembly operations; it can also be applied as a pallet
transportation solution.
The LaserTrucks+ solution is made up of 3 components. It combines
laser guided pallet trucks with voice directed technology and software
to increase picking productivity.
Laser Guided Pallet Trucks
The LaserTrucks+ solution increases pallet truck functionality to
driverless operations using industrial grade laser guidance systems.
At the start of an order, the LaserTruck delivers a new pallet directly to
the picker, automatically moves with the voice-equipped picker as they
verbally confirm picks, and transports the completed pallet to shipping
while the next LaserTruck brings a new pallet to the picker. The case
picking productivity increases as operators are freed up to focus solely
on picking. By eliminating the non-value added tasks associated with a
typical case picking operation, LaserTrucks+ has the potential to double
picking productivity.
Add Voice Directed System
Further optimization of the picker’s productivity can be obtained
through the addition of voice technology. With voice directed activities,
the operators listen to instructions from a voice headset. With hands
free and eyes focused on picking, in place of reading a pick instruction
using paper list or RF device, the picking process is more productive. In
additional, picking accuracy increases and ergonomics are improved.
Real Time Software
PickDirector is the Dematic Warehouse Control System software
(WCS) that manages and directs the picking operation and provides
an interface to the WMS or ERP. It provides real time management
and complete transparency of your LaserTrucks+ operation, including
management information and decision support, order prioritization,
order status, productivity statistics and reports, and workload analysis
and reports. The overall functionality required to optimize, manage
and control the LaserTrucks+ system is included with the PickDirector
software.
Dematic ResourceDirector software module is offered with the
LaserTrucks+ system. ResourceDirector manages the warehouse
activity from an operations perspective. The software provides labor
optimization functionality; it monitors, manages and directs operations
staff to prioritize as well as create new tasks. The software assigns
tasks to available operators based on activity requirements in the
warehouse. Baseline labor performance statistics are developed by the
historical time tracking of task assignments.
Key attributes:
• Monitors, manages & directs staff
• Directs staff to new tasks based on actual activity requirements
• Improves operator productivity through traceability
• Monitors shift goal performance
• Develops baseline for performance standards
Note: Patent pending for Dematic LaserTrucks+.
• Forecasts resources to support shift goals
3. The Picking Process in the Warehouse
In the typical case picking operation, there are
opportunities to maximize productivity and accuracy;
this is the most labor intensive task in the warehouse,
one that has a major impact on customer satisfaction.
The LaserTrucks+ solution optimizes the picking
process by allowing warehouse staff to omit inefficient
tasks:
• Retrieve new shipping pallet
• On & off pallet truck for each pick
• Drive pallet truck to next pick location
• Read pick instructions
• Move completed pallet to shipping
Key Attributes of LaserTrucks+
• Increase in picking productivity (1.5x – 2x)
• Increase in order picking accuracy
• Real-time transport information of entire process
• Reduced product, fork truck & rack damage
• Flexibility & scalability for future changes
• Applicable to new & existing sites