NewKaya Corporation is a Korean automation company established in 1976 that specializes in designing and building automated filling, packing, and weighing systems. It has three pillars of business: factory automation, automation components distribution, and consulting/design services. NewKaya has experience providing automation solutions to many industries including chemicals, foods, mining, and semiconductors. It partners with leading technology companies and has over 39 years of experience serving customers in Korea and overseas.
2. NewKaya Corporation
We have 3 Pillars of Business
Newkaya Business Overview
Klein Tools
Biz.
Factory
Automation
Automation
Components
Distribution
NewKaya Corporation
3. WHO WE ARE
COMPANY NAME KAYA PRECISION IND. CO., LTD.
CEO/President YOOJAI, JANG
ESTABLISHED 05. JUL. 1976
MAIN PRODUCTS
POWDER & LIQUID AUTOMATIC FILLING, PACKING SYSTEM
AND WEIGHING SYSTEM
HEAD OFFICE & FACTORY 53,JEONGJAMAL-GIL, PAJU-EUP, PAJU-CITY, KYOUNGKI-DO
FULL TIME EMPLOYEES(2014) 36
HOMEPAGE www.newkaya.co.kr
NewKaya Corporation is specialized in consulting, designing and building on various
types of Automated Filling, Packing Systems and Industrial Weighing Systems. We
have been serving many businesses in areas of livestock feed, fertilizer, pesticides,
mining, industrial chemicals, petroleum, foods, cement, and semi conductor in Korea
and oversea partnering with leading technology companies for more than 39 years.
Trust is our key motto as a true Asian Automation Leader.
7. OUR PRODUCT MAP
We automate process and system
for any powder and liquid.
POWDER LIQUID GENERAL
WEIGHING SYSTEM
AUTOMATIC FILLING
MACHINE
(BOTTLE, CAN, DRUM, ETC..)
AUTO CHECKER
AUTOMATIC BAG PAKING
MACHINE
SEMI-AUTOMATIC FILLING
MACHINE
PLATFORM SCALE
ROBOT PALLETIZING
SYSTEM
CAPPING MACHINE
UNCAPPING MACHINE
TANK SCALE
FLECON PACKER SYSTEM
PALLETIZING SYSTEM
(CAN, DRUM, ETC..)
CONVEYORS
CONSTANT WEIGHING
FEEDER
LOAD CELL, INDICATOR
LOSS IN FEEDER
Detail list at appendix
9. CLIENT : KPX FINECHEM
SITE : YEOSU
PROJECT : TDI
HANDLING MATERIAL : TDI
TYPE : 2 HEAD FILLING MACHINE
FILLING BOTTLE : 200L STEEL
DRUM
AREA CLASSIFICATION : Zone ll
7-2 AUTOMATIC DRUM FILLING SYSTEM (Part
System)
CLIENT : LG CHEM
SITE : YEOSU
PROJECT : 4AA
HANDLING MATERIAL : ACRYLIC ACID
TYPE : 2 HEAD FILLING MACHINE
FILLING BOTTLE : 200L PE DRUM
AREA CLASSIFICATION : Zone l
CLIENT : LG CHEM
SITE : YEOSU
PROJECT : 2AA
HANDLING MATERIAL : MA, IPA
TYPE : 2 HEAD FILLING MACHINE
FILLING BOTTLE : 200L STEEL DRUM
AREA CLASSIFICATION : Zone ll
10. CLIENT : CHISSO KOREA
SITE : PYEONGTAEK
PROJECT : K-AFCF
HANDLING MATERIAL : SOLVENT
TYPE : 4 HEAD, 3 NOZZLE FILLING
MACHINE
FILLING BOTTLE : 1/4/10/19L
AREA CLASSIFICATION : ZONE 2
7-3 AUTOMATIC BOTTLE FILLING
SYSTEM
CLIENT : DONGWOO FINECHEM
SITE : IKSAN
PROJECT : BO-214
HANDLING MATERIAL : IPA, METHANOL
TYPE : 3 HEAD FILLING MACHINE
FILLING BOTTLE : 3.8 GLASS BOTTLE
AREA CLASSIFICATION : Zone 1
CLIENT : DONGWOO FINECHEM
SITE : IKSAN
PROJECT : BO-216
HANDLING MATERIAL : COLOR PR
TYPE : 2 HEAD, 3 NOZZLE FILLING
MACHINE
FILLING BOTTLE : 3.8 PE BOTTLE
AREA CLASSIFICATION : ZONE 2
11. CLIENT : DONGWOO FINE CHEM
SITE : IKSAN
PROJECT :
HANDLING MATERIAL : COLOR
RESIST
TYPE : 3 HEAD, 3 NOZZLE FILLING
SYSTEM
FILLING BOTTLE : 19/40L CANISTER
AREA CLASSIFICATION : ZONE 1
7-4 SEMI-CONDUCTOR CHEMICAL FILLING
MACHINE
CLIENT : DONGWOO FINE CHEM
SITE : PYEONGTAEK
PROJECT :
HANDLING MATERIAL : COLOR PR
TYPE : 2 HEAD, 3 NOZZLE FILLING
SYSTEM
FILLING BOTTLE : 3.8/9/19/40L
AREA CLASSIFICATION : ZONE 1
CLIENT : NISSAN CHEMICAL KOREA
SITE : PYEONGTAEK
PROJECT : NCK EX12
HANDLING MATERIAL : BARC
TYPE : 1 HEAD FILLING SYSTEM
FILLING BOTTLE : 250mL~3.8L PE
BOTTLE
AREA CLASSIFICATION : ZONE 1
12. CLIENT : AEKYOUNG CHEMICAL
SITE : CHUNGYANG
PROJECT :
HANDLING MATERIAL : PHOSPHORIC
ACID
TYPE : 4 HEAD FILLING SYSTEM
FILLING BOTTLE : 18L STEEL CAN
AREA CLASSIFICATION : NONE
7-5 AUTOMATIC CAN FILLING SYSTEM
CLIENT : DAESANG
SITE : GUNSAN
PROJECT : FIL-527
HANDLING MATERIAL : STARCH
SYRUB
TYPE : 4 HEAD FILLING SYSTEM
FILLING BOTTLE : 18/20L STEEL CAN
AREA CLASSIFICATION : NONE
CLIENT : AHAE CHEMICAL
SITE : JEONJU
PROJECT :
HANDLING MATERIAL : HYURETHANE
TYPE : 3 HEAD FILLING SYSTEM
FILLING BOTTLE : 10/18L STEEL CAN
AREA CLASSIFICATION : ZONE 2
13. TYPE : SEMI-AUTOMATIC
MAIN EQUIPMENT :
- FILLING DEVICE (PNEUMATIC CONTROL)
- PLATFORM SCALE
- CONTROL PANEL
MATL : CS or 304SS
OPTION : CONVEYOR, CLEANBOOTH,
ETC..
ORDER MADE
7-6 SEMI-AUTO FILLING MACHINE
14. CLIENT : KUMHO MITSUI CHEMICAL
SITE : YEOSU
PROJECT :
HANDLING MATERIAL : MDI
TYPE : 1 HEAD FILLING SYSTEM
FILLING BOTTLE : IBC PLASTIC
TANK
AREA CLASSIFICATION : NONE
7-7 IBC(CONTAINER) FILLING
MACHINE
CLIENT : LG CHEMICAL
SITE : OCHANG
PROJECT :
HANDLING MATERIAL : DOP
TYPE : 1 HEAD FILLING SYSTEM
FILLING BOTTLE : 1TON
CONTAINER
AREA CLASSIFICATION : ZONE2
CLIENT : LG CHEMICAL
SITE : NAJU
PROJECT :
HANDLING MATERIAL : ADHESIVES
TYPE : 2 HEAD FILLING SYSTEM
FILLING BOTTLE : IBC PLASTIC &
1TON
CONTAINER
AREA CLASSIFICATION : ZONE 2
15. CLIENT : UNID
SITE : INCHEON
PROJECT : K9 PROJECT
HANDLING MATERIAL : KOH
TYPE : SEMIAUTO
BAG MATERIAL: PP
AREA CLASSIFICATION : ZONE 2
7-8 OPEN BAG PACKING MACHINE
CLIENT : UNID
SITE : INCHEON
PROJECT :
HANDLING MATERIAL : K2CO3
TYPE : SEMI AUTOMATIC
BAG MATERIAL : PP(INNER : PE)
AREA CLASSIFICATION : NONE
CLIENT : CJ CHILJEDANG
SITE : MALEYSIA
PROJECT : M PROJECT
HANDLING MATERIAL : AMS, CELL,
L-METHIONINE
TYPE : SEMI AUTOMATIC
BAG MATERIAL : PP(INNER : PE)
AREA CLASSIFICATION : NONE
16. CLIENT : DAESANG
SITE : GUNSAN
PROJECT :
HANDLING MATERIAL : STARCH
TYPE : SEMI AUTOMATIC
BAG MATERIAL:
AREA CLASSIFICATION : NONE
7-9 TON BAG PACKING MACHINE
CLIENT : UNID
SITE : INCHOEN
PROJECT :
HANDLING MATERIAL : K2CO3
TYPE : SEMI AUTOMATIC
BAG MATERIAL :
AREA CLASSIFICATION : NONE
CLIENT : DAESANG
SITE : GUNSAN
PROJECT :
HANDLING MATERIAL : FIBER-SOL
TYPE : SEMI AUTOMATIC
BAG MATERIAL : PP
AREA CLASSIFICATION : NONE
17. CLIENT : OCI
SITE : POHANG
ROBOT : OKURA, A700lll
CAPACITY : 600 Bag/hr
BAG TYPE : 25kg PP BAG
AREA CLASSIFICATION : NONE
7-10 ROBOT PALLETIZING SYSTEM
CLIENT : OCI
SITE : POHANG
ROBOT : OKURA, A1600lV
CAPACITY : 1200 Bag/hr
BAG TYPE : 25kg PE / PAPER BAG
AREA CLASSIFICATION : NONE
CLIENT : UNID
SITE : INCHEON
ROBOT : OKURA, A1600lll
CAPACITY : 1000 Bag/hr
BAG TYPE : 25kg PE BAG
AREA CLASSIFICATION : NONE
18. TYPE : SILO, HOPPER, PLATFORM SCALE
MAIN EQUIPMENT :
- LOAD CELL with BRACKET
- INDICATOR
- CONTROL PANEL
APPLICABLE AREA : ZONE 1, 2,
MAKER :
- LOAD CELL : VISHAY(USA)
- INDICATOR : UNIPULSE(JPN)
7-11 WEIGHING SCALE
19. APPENDIX
OUR MAJOR EXPERIENCE
PRODUCT DETAIL LIST
OVERSEA PROJECT CASESHOW
AWARD & CERTIFICATION
20. No Company Type Material Packing size Q'ty Year
1 Ashland ACT. Korea / Songtan Automatic Filling System Stripper 18L / 200L 1 Set 2001
2 AUECC KAOHSIUNG / Taiwan Automatic Filling System Stripper 200L Steel Drum 1 Set 2001
3 Dongwoo Fine Chem. / Iksan Semiauto Filling System IPA/Solvent 3.8L / 18L / 20L 3 Set 2002
4 Ashland ACT. Korea / Songtan Automatic Filling System Stripper 3.8L / 20L 2 Set 2002
5 Dongwoo Fine Chem. / Iksan Semiauto Filling System PGMEA 200L PE Drum 2 Set 2003
6 Dongwoo Fine Chem. / Iksan Automatic Filling System Color PR 3.8L PE Bottle 2 Set 2003
7 OCI / Gunsan Automatic Filling System Acid 18L PE Drum 1 Set 2003
8 Samsung Chem. / Ulsan Semiauto Filling System TMAH 200L PE Drum 2 Set 2004
9 UNID / China Semiauto Filling System CaOH 18L / 200L 2 Set 2004
10 Dongbu Agriculture / Ulsan Automatic Filling System Acid 18L PE Drum 3 Set 2004
11 LG Chem. / Najoo Automatic Filling System DOP 200L PE Drum 2 Set 2005
12 Aekyoung Chem / Chungyang Automatic Filling System Resin 18L Round Steel Can 2 Set 2005
13 Dongwoo Fine Chem. / Iksan Automatic Filling System Acid 200L PE Drum 3 Set 2005
14 Aekyoung Chem / Chungyang Automatic Filling System ACRYC 200L PE Drum 1 Set 2006
15 Air Products Korea / Siheung Automatic Filling System Apoxy 200L Steel Drum 1 Set 2006
16 Noroo Paint / Siheung Semiauto Filling System Car paint 4L / 18L Steel Can 2 Set 2006
17 Seda Chem. / Siheung Semiauto Filling System Car paint 4L / 18L Steel Can 2 Set 2007
18 LG Chem. / Najoo Semiauto Filling System Plasticizer 200L PE Drum 1 Set 2007
19 Chisso Korea / Pyeongtaek Automatic Filling System Paint 3.8L / 19L 1 Set 2007
20 KCC Paint / U;san Automatic Filling System Paint 4L Round Steel Can 2 Set 2008
OUR MAJOR EXPERIENCE
21. No Company Type Material Packing size Q'ty Year
21 CK Paint / Cheonan Automatic Filling System Epoxy Paint 20L Steel Can 1 Set 2008
22 Dongwoo Fine Chem. / Iksan Automatic Filling System Color PR 19L / 40L Canister 2 Set 2009
23 Kumho Mitsui Chem. / Yeosu Automatic Filling System DOP 200L Steel Drum 5 Set 2009
24 KPX Fine Chem. / Yeosu Automatic Filling System TDI 200L Steel Drum 2 Set 2009
25 Dongwoo Fine Chem. / Iksan Automatic Filling System LCD Resist 19L / 40L Canister 2 Set 2010
26
Dongwoo Fine Chem. /
Pyeongtaek
Semiauto Filling System Color PR 3.8L / 18L 2 Set 2011
27 Sewonhwasung / Daejun Semiauto Filling System Resin 20L PE Can 1 Set 2011
28 LG Chem. / Ohchang Semiauto Filling System Acid 20L PE Can 2 Set 2011
29 LG Chem. / Najoo Semiauto Filling System Adhesive IBC 1ton Container 2 Set 2011
30 Daesang0 / Kunsan Automatic Filling System Starch Syrup 18L / 20L Steel Can 2 Set 2011
31 LG Chem. / Yeosu Automatic Filling System IPA/MDI 200L PE Drum 2 Set 2011
32 Dongwoo Fine Chem. / Iksan Automatic Filling System Acid/KOH 200L PE Drum 5 Set 2011
33 Kumho Mitsui Chem. / Yeosu Semiauto Filling System DOP IBC 1ton Container 1 Set 2012
34 Dongwoo Fine Chem. / Iksan Semiauto Filling System Acid/CERIA 200L PE Drum 2 Set 2012
35 LG Chem. / Yeosu Automatic Filling System MMA 200L PE Drum 2 Set 2012
36 LG Chem. / Najoo Automatic Filling System Adhesive IBC 1ton Container 2 Set 2012
37 Ahae / Jeonju Automatic Filling System Thinner
10L / 18L / 20L Steel
Can
1 Set 2013
38 UMAX Chemical / China Automatic Filling System TDI 200L PE Drum 3 Set 2013
39 Tongsuh Petro Chem. / Ulsan Semiauto Filling System ACETO 200L Steel Drum 1 Set 2013
40
Dongwoo Fine Chem. /
Pyeongtaek
Automatic Filling System Color PR 3.8L / 9L / 19L / 40L 2 Set 2014
OUR MAJOR
EXPERIENCE(CONT)
22. No Company Type Material Packing size Q'ty Year
41 Daesang Riccor / Philippines Semiauto Filling System Starch Syrup 200L PE Drum 2 Set 2014
42
Nissan Chemical Korea /
Pyeongtaek
Automatic Filling System BARC 250ml / 1L / 3.8L 2 Set 2014
43 PT.G Tech / Indonesia Semiauto Filling System Processing Oil 20L Open Can 2 Set 2013
44 Dongwoo Fine Chem. / Iksan Automatic Filling System Acid 200L PE Drum 3 Set 2014
45 OCI / Iksan Semiauto Filling System Acid 20L PE Can 2 Set 2014
46 Lotte Chemical / Yeosu Portable scale system Chemical 500Kg 2 Set 2014
47 KPX Green Chem / Daesan Drum Filling System l 200L 4 Set 2014
48 LG Chemical / Naju Drum Filling System DOP 180L 1 Set 2015
49 LG MMA / Yeosu Drum Filling System MMA 180L 2 Set 2015
50 Kumho Mitszui / Yeosu IBC Tank Filling System DOP 1000 L 1 Set 2015
51 Kumho P&B Chem / Yeosu Drum Filling System Acetone 180L 4 Set 2015
52 Daehan Feed /Changwon Micro Dosing System Powder 1 Set 2015
53 Alan Tam / Onsan Cutting Machine Dry Form 1 Set 2015
54 Youngpoong TPI Up Down Scale Various 5 Set 2015
55 Koryo Zinx / Onsan Tank Scale Zinc 250 Ton /3 Ton 1 Set 2015
56 Unid / Inchon Powder Packer Vibration Powder 25-50Kg 1 Set 2015
57 Koryo Zinx / Onsan Slim Cake Weigh Feeder Powder 2 Set 2015
58 Unid China / China K2CO3 Packing System Powder 25Kg 1 Set 2015
59 Samhwa Paint / Ansan Filling Machine and System Paint 4L/ 18L 6 set 2015
60
AeKyung Chemical /
Chungyang
Drum Filling System Resin 200L 6 Set 2015
61
AeKyung Chemical /
Chungyang
/ 4 Head Filling Machine Resin 20L 1 Set 2015
OUR MAJOR
EXPERIENCE(CONT)
23. PRODUCT DETAIL LIST
Packing System
Filling System
General
Can & Bottle Filling Machine 200LT Drum Filling Machine IBC Tank Filling Machine
Index No. Process Contents Index No. Process Contents Index No. Process Contents Index No. Process Contents Index No. Process Contents
1 0 Packing System Lay-Out
19
0 18L Can Filling System Lay-Out
25
0 Drum Filling System Lay-Out
30
0 IBC Tank Filling System
31
1 Platform Scale
2 1 Hopper Scale 1 Empty Can Storage Conveyor 1 Slant Roller 1 Filling Machine 2 Portable Type Platform Scale
3
2 Bin Activator 2 Roller Conveyor 2 Slope Conveyor 2 Filling Device
32
3 50Ton 100Ton Platform Scale
3 Screw Conveyor 3 Top Plate Chain Conveyor 3 Roller Conveyor 3 Inlet Roller Conveyor 4 Truck Scale
4 Vibrating Feeder
20
4 Filling Machine 4 Four Drum Storage Roller Conveyor 4 Weighing Roller Conveyor 5 Rail Scale
4
5 際際滷 Gate 5 Filling Valve
26
5 Drum Suply 4 Chain Conveyor 5 Discharge Roller Conveyor 6 Crane Scale
6 Cut Gate 6 Weighing Scale 6 Step Feeding 3 Chain Conveyor
7 Core Gate
21
7 Dip Tube Insert Machine 7 Wheel 覿谿 Drum Up Down Device
8 Rotary Valve 8 Decapping Machine 8 Drum Rotating & Hole Position
9 Three Way Damper 9 Capping Machine
27
9 Capping Machine
5
10 Packer Scale 10 Leak Test Machine 10 N2 Purge
11 Bag Clamp 11 Cap Rechecker & Hammer 11 Filling Device
6
12 Bagging Machine
22
12 Labelling Machine 12 Platform Scale
13 Bag Chair 13 Printer
28
13 Vinyl Capping Machine
14 Band Sealer 紊
23
14 Can Pusher 14 Cap Feeding Conveyor
15 Bag Expander 15 Can Palletizer 15 Labelling Machine
16 Bag Insert Machine 16 Pallet Magazine 16 Drum Rotating Device(Label Zone)
17 Sewing Machine 17 Chain Conveyor
29
17 Semi Auto 200LT Drum Filling Machine
7
18 Belt Conveyor 18 Banding Machine 18 Clean Booth
19 Top Plate Chain Conveyor 24 19 Semi Auto Filling Machine
20 Bag Reversible Conveyor
8
21 Auto Checker
22 Metal Detector
23 Reject Conveyor
24 Bag Pusher
9
25 Bag Flattener
26 Infeeding & Buffer Conveyor
27 Robot
24. PRODUCT DETAIL LIST(CONT)
Packing System
Filling System
General
Can & Bottle Filling Machine 200LT Drum Filling Machine IBC Tank Filling Machine
Index No. Process Contents Index No. Process Contents Index No. Process Contents Index No. Process Contents Index No. Process Contents
10
28 Pallet Magazine
29 Chain Conveyor
30 Roller Conveyor
17
41 Bag Filter
31 Pallet Turning Device 42 Balance Arm Lifter
32 Wrapping Machine 43 Box Former
11
33 Ton Bag Packer 44 Tapping Machine
34 Bag Dumping Device 45 Magnetic Separator
12 35 Vaccum Packer 46 Twist Separator( 覲蠍)
13 36 Table Feeder 47 Mixer
14 37 Constant Feed Weigher 48 Drag Conveyor
15 38 Loss in Feed Weigher
18
49 Batch Weighing Scale
16
39 Air Packer 50 Structure
40 Auger Filler
25. Client : PT.G Tech
Location : KEC Bentar, Indonesia
Handling product : Carbon Black Powder &
Processing Oil
Project name : A1 Project
Year : 2013
Item : 20L filling machine
25kg Packing machin
OVERSEA SHOWCASE
(INDONESIA)
26. Client : CJ
Location : Kuala Lumpur, Malaysia
Handling product : AMS, CELL, L-
Methionine
Project name : M Project
Year : 2014
Item : 25kg & Tonbag Packing machine
OVERSEA SHOWCASE
(MALAYSIA)
27. Client : UMAX Chemical
Location : Jiansu, China
Handling product : TDI (Chemical liquid)
Project name : TDI-C Project
Year : 2013
Item : 200L Drum filling system
OVERSEA SHOWCASE (CHINA)
28. OUR AWARD & CERTIFICATION
Manufacture and International Trade Business License
Korea Scale Manufacturing Member
Venture Company Award Confirmation
Kibo A+ Members Award
Auxiliary Research Institute License
INNO-BIZ Award
Authentication of Merit
Certificate of KOIMA Membership