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Orbi Mig II Applications Brochure

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The document describes the OrbiMIG II orbital MIG welding system. It includes two weld head models, the 'K' and 'O' heads, for welding pipes from 4 inches and larger diameters. The system features a portable power source, programmable welding parameters, and data logging software. The system allows for automated orbital welding of pipes and vessels with potential benefits over traditional manual welding such as reduced operator fatigue and fewer tie-ins between weld passes.

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OrbiMIG II | Orbital MIG Welding System Weld Quality Starts in the Arc USA | tel: 1-704-230-2510 | dimmktg@dimetrics.com INTERNATIONAL | tel: 1-905-689-0734 | liburdi@liburdi.com EUROPE | tel: +31-6-2036-1018 | liburdieurope@liburdi.com www.liburdi.com
Weld Quality Starts in the Arc OrbiMIG II | Orbital MIG Welding System 'K' Weld Head 'O' Weld Head OrbiMIG Power Source Featuring 揃 LCX universal controller 揃 Touch start 揃 Portability 揃 Reliability 揃 Rugged design options 揃 350 or 450 amps (power source dependant) 揃 Override capabilities for all welding parameters. Quick release clutch mechanism for rapid 360属 setup, Programmable lead/lag 揃 Rugged square tube construction with gasket seals. cable wrap and weld head positioning Programmable theta 揃 Quick disconnect features for gas, water Compact radial & axial size Spring loaded volt sense for synergic root pass programs On-board spool holder (flux core or solid core wire) Encoder based travel and electrical connection. Pipe ranging from 4 and up Ability to run solid wire, gas shield flux core and 揃 Included LRD (Liburdi Real Time Data Logging) Flat plate, ID & Large diameter vessels self shielded flux core Knurled and non knurled wire feed rollers and critical function monitoring. (*requires optional adapters and tracks) Compatible with commercially available weld 揃 Closed loop cooling system power supplies and processes Quick connection points for weld head control, current and gas Flexible band track Orbital Flux Core Welding Example Choice of 5 thick 25 O.D. heavy wall weld compound 37/10 degree bevel Cabinet, Protective Shock Proof Case or All-in-One Orbital Field Orbital flux core 34 hrs arc time 47 hrs total weld time using 70% welder eff factor Total four (4) shifts add one extra shift for cushion = 5 shifts 4 thick 20 O.D. heavy wall weld compound 37/10 degree bevel 31.5 hrs arc time 42 hrs weld time using 70% welder eff factor Total 3.5 shifts add one extra shift for cushion = 4.5 shifts Using the orbital flux core process we suggest 10 hour shifts One operator per weld joint Protective Shock Proof Case Due to repeatability of orbital welding with all operators using Orbital Field Kit same weld programs informational RT shots may be eliminated Orbital Pendant (*Optional Welding Lens) after successful initial info shot.
OrbiMIG II | Orbital MIG Welding System OD Range Duty Clamp Multipass GTAW Cycle Wire or Track Capability for Models Inches Millimeters Amps (%) Pulsed Feed Cooling Mount Groove Welds K (Orbital, GMAW) 4.0 Inf. 101 Inf. *** *** *** water/*gas track O (Orbital, GMAW) 12 Inf. 305 Inf. *** *** *** water/*gas track *** Amps, Duty Cycle(%) and Pulsed are power source dependant K Weld Head Specifications O Weld Head Specifications Maximum programmable travel speed: 45 IPM (114 cm/min) Maximum programmable travel speed: 35 IPM (89 cm/min) Wire speed programmable to 600 ipm (1.50 m/min) Wire speed programmable to 600 IPM (1.50 m/min) Oscillation stroke is programmable up to 2 (50 mm) Oscillation stroke is programmable up to 2 (50mm) Minimum axial clearance 17.6 (447 mm) Minimum axial clearance 22.8 (579mm) Minimum radial clearance 6.50 (165 mm) Minimum radial clearance 13.5 (343mm) Torch theta adjustment range +55属 - 50属 Torch theta adjustment range 賊 15属 Torch lead-lag adjustment 賊 45属 Torch lead-lag adjustment 賊 15属 Cable harness length 35ft (10.7 m). Extensions are available Cable harness length 35ft (10.7 m). Extensions are available Heavy wall welding Orbital Flux core welding SMAW One operator per weld joint --------------- Typically two welders per joint Deposition rates -------------------------------- 1/8 rod =1.5-2.5 lbs per hr 5G 4-6 lbs per hr 2G 6-8 lbs per hr Operator eff factor 70% --------------------------------- 50% (out of 10 hr shift 7 hrs welding) (out of 10 hr shift 5 hrs welding) Deposit eff factor 85% ---------------------------------- 55% (refers to wasted filler material form smoke, spatter and stubs) Fume issues operator is located further from weld arc resulting operator situated further away form fume than SMAW welding. Fatigue operator work eff percentage is higher than SMAW welding due to less fatigue. Tie Ins using orbital flux core process we start at bottom and stop at top of joint welding uphill, end results in far less tie ins than SMAW welding resulting in less chance for defects in weld since there is a fraction of tie ins of weld beads. CE, CSA, UL, Compliant Versions Available. 息 Liburdi Dimetrics Corp. November 18, 2011. Specs subject to change. USA | tel: 1-704-230-2510 | dimmktg@dimetrics.com INTERNATIONAL | tel: 1-905-689-0734 | liburdi@liburdi.com EUROPE | tel: +31-6-2036-1018 | liburdieurope@liburdi.com Weld Quality Starts in the Arc www.liburdi.com

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Orbi Mig II Applications Brochure

  • 1. OrbiMIG II | Orbital MIG Welding System Weld Quality Starts in the Arc USA | tel: 1-704-230-2510 | dimmktg@dimetrics.com INTERNATIONAL | tel: 1-905-689-0734 | liburdi@liburdi.com EUROPE | tel: +31-6-2036-1018 | liburdieurope@liburdi.com www.liburdi.com
  • 2. Weld Quality Starts in the Arc OrbiMIG II | Orbital MIG Welding System 'K' Weld Head 'O' Weld Head OrbiMIG Power Source Featuring 揃 LCX universal controller 揃 Touch start 揃 Portability 揃 Reliability 揃 Rugged design options 揃 350 or 450 amps (power source dependant) 揃 Override capabilities for all welding parameters. Quick release clutch mechanism for rapid 360属 setup, Programmable lead/lag 揃 Rugged square tube construction with gasket seals. cable wrap and weld head positioning Programmable theta 揃 Quick disconnect features for gas, water Compact radial & axial size Spring loaded volt sense for synergic root pass programs On-board spool holder (flux core or solid core wire) Encoder based travel and electrical connection. Pipe ranging from 4 and up Ability to run solid wire, gas shield flux core and 揃 Included LRD (Liburdi Real Time Data Logging) Flat plate, ID & Large diameter vessels self shielded flux core Knurled and non knurled wire feed rollers and critical function monitoring. (*requires optional adapters and tracks) Compatible with commercially available weld 揃 Closed loop cooling system power supplies and processes Quick connection points for weld head control, current and gas Flexible band track Orbital Flux Core Welding Example Choice of 5 thick 25 O.D. heavy wall weld compound 37/10 degree bevel Cabinet, Protective Shock Proof Case or All-in-One Orbital Field Orbital flux core 34 hrs arc time 47 hrs total weld time using 70% welder eff factor Total four (4) shifts add one extra shift for cushion = 5 shifts 4 thick 20 O.D. heavy wall weld compound 37/10 degree bevel 31.5 hrs arc time 42 hrs weld time using 70% welder eff factor Total 3.5 shifts add one extra shift for cushion = 4.5 shifts Using the orbital flux core process we suggest 10 hour shifts One operator per weld joint Protective Shock Proof Case Due to repeatability of orbital welding with all operators using Orbital Field Kit same weld programs informational RT shots may be eliminated Orbital Pendant (*Optional Welding Lens) after successful initial info shot.
  • 3. OrbiMIG II | Orbital MIG Welding System OD Range Duty Clamp Multipass GTAW Cycle Wire or Track Capability for Models Inches Millimeters Amps (%) Pulsed Feed Cooling Mount Groove Welds K (Orbital, GMAW) 4.0 Inf. 101 Inf. *** *** *** water/*gas track O (Orbital, GMAW) 12 Inf. 305 Inf. *** *** *** water/*gas track *** Amps, Duty Cycle(%) and Pulsed are power source dependant K Weld Head Specifications O Weld Head Specifications Maximum programmable travel speed: 45 IPM (114 cm/min) Maximum programmable travel speed: 35 IPM (89 cm/min) Wire speed programmable to 600 ipm (1.50 m/min) Wire speed programmable to 600 IPM (1.50 m/min) Oscillation stroke is programmable up to 2 (50 mm) Oscillation stroke is programmable up to 2 (50mm) Minimum axial clearance 17.6 (447 mm) Minimum axial clearance 22.8 (579mm) Minimum radial clearance 6.50 (165 mm) Minimum radial clearance 13.5 (343mm) Torch theta adjustment range +55属 - 50属 Torch theta adjustment range 賊 15属 Torch lead-lag adjustment 賊 45属 Torch lead-lag adjustment 賊 15属 Cable harness length 35ft (10.7 m). Extensions are available Cable harness length 35ft (10.7 m). Extensions are available Heavy wall welding Orbital Flux core welding SMAW One operator per weld joint --------------- Typically two welders per joint Deposition rates -------------------------------- 1/8 rod =1.5-2.5 lbs per hr 5G 4-6 lbs per hr 2G 6-8 lbs per hr Operator eff factor 70% --------------------------------- 50% (out of 10 hr shift 7 hrs welding) (out of 10 hr shift 5 hrs welding) Deposit eff factor 85% ---------------------------------- 55% (refers to wasted filler material form smoke, spatter and stubs) Fume issues operator is located further from weld arc resulting operator situated further away form fume than SMAW welding. Fatigue operator work eff percentage is higher than SMAW welding due to less fatigue. Tie Ins using orbital flux core process we start at bottom and stop at top of joint welding uphill, end results in far less tie ins than SMAW welding resulting in less chance for defects in weld since there is a fraction of tie ins of weld beads. CE, CSA, UL, Compliant Versions Available. 息 Liburdi Dimetrics Corp. November 18, 2011. Specs subject to change. USA | tel: 1-704-230-2510 | dimmktg@dimetrics.com INTERNATIONAL | tel: 1-905-689-0734 | liburdi@liburdi.com EUROPE | tel: +31-6-2036-1018 | liburdieurope@liburdi.com Weld Quality Starts in the Arc www.liburdi.com