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Vishwakarma Institute of Technology
Lecture - 17
Vishwakarma Institute of Technology
Hydraulic Valves
? Functions: To DIRECT and REGULATE fluid-flow in hyd. circuit.
? Types : Finite position Infinite position
DIRECTION CONTROL
? Check Valve
? Poppet
? Rotary
? Spool
? Shuttle
? Twin
Pressure
FLOW DIVIDER
? Flow Divider
? Temperature
Compensated
? Pressure
Compensated
FLOW CONTROL
? Globe
? Gate
? Needle
? Restriction
PRESSURE CONTROL
? Relief
? Reducing
? Sequence
? Unloading
? Counter-
Balance
Vishwakarma Institute of Technology
Valve Symbol
Close
Open
Infinite Position Valves
Vishwakarma Institute of Technology
Direction Control Valve
Finite Position Valves
Vishwakarma Institute of Technology
Valve Symbols
? Finite position valve is described as, No. of Ports / No. of Positions
e.g. 4/2, 4/3, 3/2, 2/2, etc
? Ports : Valve connections : P, T , A, B
? Positions : Extend, Retract, OFF
? Valve Actuations & their symbols:
Pushbutton Spring Lever Solenoid
Limit switch Pilot Paddle Detent
Vishwakarma Institute of Technology
Hydraulic circuit development
1. Development of simple hydraulic circuits such as direction control of
Single acting and Double Acting Cylinder using different valve
actuators.
2. Development of simple hydraulic circuits such as direction control of
unidirectional and Bi-directional motor using different valve
actuators.
3. Draw a hydraulic circuit using standard symbols for a cylinder to
move with same forward and return speed.
4. Draw a hydraulic circuit for verification of Pascal’s law using
standard symbols.
5. Draw a hydraulic circuit to know Force-Pressure relationship in
linear actuator using standard symbols.
6. Draw a hydraulic/pneumatic circuit set up to know Speed-Flow
relationships in motor using standard symbols.
Vishwakarma Institute of Technology
Poppet Valve
? ON-OFF Valve
? Normally Closed by spring
? Pushbutton operated 2/2 D.C.
Valve
? Symbol:
? Parts :
- Body with seat
- Ball
- Push Button
- Spring
Vishwakarma Institute of Technology
a) 2/2 DCV
b) 3/2 DCV
c) 4/2 DCV
d) 4/3 DCV
a) 2/2 DCV
Poppet valve is ............... .
Vishwakarma Institute of Technology
Spool Valves
3/2 DIRECTION CONTROL
? 3 Ports & 2 Positions
? OFF: P Blocked (Spring)
? ON: P-A Connected
? SAC & Unidirectional Motor
2/2 DIRECTION CONTROL
? 2 Ports & 2 Positions
? OFF: PA Blocked (Spring)
? ON: P-A Connected
? For Domestic Water Taps
Vishwakarma Institute of Technology
Spool Valves
4/3 DIRECTION CONTROL
? 4 Ports & 3 Positions
? EXTEND, RETRACT, OFF
? Open Centre
? DAC & Bi-directional Motor
4/2 DIRECTION CONTROL
? 4 Ports & 2 Positions
? RETRACT: PB & AT-Spring
? EXTEND: PA & BT-P.Button
? DAC & Bi-directional Motor
Vishwakarma Institute of Technology
Spool Valves : 5/3
Vishwakarma Institute of Technology
Check Valve
? Allows Flow in only one Direction; Reverse Flow is Blocked.
? Normally Closed by Spring (NRV : Non-Return Valve)
? Valve opens when Fluid Pressure-Force > Spring Force
? Process Connection : Flanged / Screwed
? Supposed to have Zero Leakage
Vishwakarma Institute of Technology
Types of Check Valves
Pilot Operated
? Free Flow ( P → A)
? Pilot Flow ( A – P)
? Hold Up Vehicle
Right Angled
? Screwed
? High Pressure
? MOC – Hard Steel
Restriction
? Free Flow ( P → A)
? Reduced Flow ( A → P)
? Deceleration Circuit
Vishwakarma Institute of Technology
Hydraulic circuit development
1. Hydraulic Deceleration circuit.
A machine tool-post slide is moved by means of hydraulic cylinder.
Initially it moves through some distance rapidly towards the job for
cutting. As cutting starts, it should move slowly for getting good
finish. When cutting is completed it should be return and the return
stroke is as fast as possible.
--------------------------------------------------------------------------------
1. Deceleration circuit. (Same problem but for circuit Design)
A machine tool-post slide is moved by means of hydraulic cylinder.
Initially it moves through a distance of 200 mm rapidly (against a
min. load of 12 kN) in about 3 sec. It is followed by a working
stroke of 100 mm slowly (against effective load of 35 kN) within 30
sec. The return stroke is as fast as possible.
Vishwakarma Institute of Technology
a) simple
b) right-angled
c) restriction
d) pilot-operated
d) pilot-operated
To hold-up car without creeping in service station
.................... check valve is used.
Vishwakarma Institute of Technology
a) Much leakage.
b) Zero leakage.
c) Little leakage.
d) Moderate leakage.
b) Zero leakage.
Check valves are considered to have .....................
Vishwakarma Institute of Technology
a) Simple
b) Right-angled
c) Restriction
d) Pilot operated
c) Restriction
.................. check valve is used in deceleration
circuit.
Vishwakarma Institute of Technology
Rotary Valve
Features
? Hand Operated
? Compact & Simple
? Small force
? Leakage Problem
Working
? Extend : P-A & B-T
? OFF: PATB Blocked
? Retract : P-B & A-T
Applications & Symbol
? For Motor & Cylinder
? For Pilot Flow
Vishwakarma Institute of Technology
a) 2 ports, 2 positions
b) 3 ports, 2 positions
c) 4 ports, 2 positions
d) 4 ports, 3 positions
d) 4 ports, 3 positions
Rotary valve used in hydraulics having
....................... .
Vishwakarma Institute of Technology
Questions ?
Vishwakarma Institute of Technology
Thank You
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Pneumatic valves and circuit development

  • 1. Vishwakarma Institute of Technology Lecture - 17
  • 2. Vishwakarma Institute of Technology Hydraulic Valves ? Functions: To DIRECT and REGULATE fluid-flow in hyd. circuit. ? Types : Finite position Infinite position DIRECTION CONTROL ? Check Valve ? Poppet ? Rotary ? Spool ? Shuttle ? Twin Pressure FLOW DIVIDER ? Flow Divider ? Temperature Compensated ? Pressure Compensated FLOW CONTROL ? Globe ? Gate ? Needle ? Restriction PRESSURE CONTROL ? Relief ? Reducing ? Sequence ? Unloading ? Counter- Balance
  • 3. Vishwakarma Institute of Technology Valve Symbol Close Open Infinite Position Valves
  • 4. Vishwakarma Institute of Technology Direction Control Valve Finite Position Valves
  • 5. Vishwakarma Institute of Technology Valve Symbols ? Finite position valve is described as, No. of Ports / No. of Positions e.g. 4/2, 4/3, 3/2, 2/2, etc ? Ports : Valve connections : P, T , A, B ? Positions : Extend, Retract, OFF ? Valve Actuations & their symbols: Pushbutton Spring Lever Solenoid Limit switch Pilot Paddle Detent
  • 6. Vishwakarma Institute of Technology Hydraulic circuit development 1. Development of simple hydraulic circuits such as direction control of Single acting and Double Acting Cylinder using different valve actuators. 2. Development of simple hydraulic circuits such as direction control of unidirectional and Bi-directional motor using different valve actuators. 3. Draw a hydraulic circuit using standard symbols for a cylinder to move with same forward and return speed. 4. Draw a hydraulic circuit for verification of Pascal’s law using standard symbols. 5. Draw a hydraulic circuit to know Force-Pressure relationship in linear actuator using standard symbols. 6. Draw a hydraulic/pneumatic circuit set up to know Speed-Flow relationships in motor using standard symbols.
  • 7. Vishwakarma Institute of Technology Poppet Valve ? ON-OFF Valve ? Normally Closed by spring ? Pushbutton operated 2/2 D.C. Valve ? Symbol: ? Parts : - Body with seat - Ball - Push Button - Spring
  • 8. Vishwakarma Institute of Technology a) 2/2 DCV b) 3/2 DCV c) 4/2 DCV d) 4/3 DCV a) 2/2 DCV Poppet valve is ............... .
  • 9. Vishwakarma Institute of Technology Spool Valves 3/2 DIRECTION CONTROL ? 3 Ports & 2 Positions ? OFF: P Blocked (Spring) ? ON: P-A Connected ? SAC & Unidirectional Motor 2/2 DIRECTION CONTROL ? 2 Ports & 2 Positions ? OFF: PA Blocked (Spring) ? ON: P-A Connected ? For Domestic Water Taps
  • 10. Vishwakarma Institute of Technology Spool Valves 4/3 DIRECTION CONTROL ? 4 Ports & 3 Positions ? EXTEND, RETRACT, OFF ? Open Centre ? DAC & Bi-directional Motor 4/2 DIRECTION CONTROL ? 4 Ports & 2 Positions ? RETRACT: PB & AT-Spring ? EXTEND: PA & BT-P.Button ? DAC & Bi-directional Motor
  • 11. Vishwakarma Institute of Technology Spool Valves : 5/3
  • 12. Vishwakarma Institute of Technology Check Valve ? Allows Flow in only one Direction; Reverse Flow is Blocked. ? Normally Closed by Spring (NRV : Non-Return Valve) ? Valve opens when Fluid Pressure-Force > Spring Force ? Process Connection : Flanged / Screwed ? Supposed to have Zero Leakage
  • 13. Vishwakarma Institute of Technology Types of Check Valves Pilot Operated ? Free Flow ( P → A) ? Pilot Flow ( A – P) ? Hold Up Vehicle Right Angled ? Screwed ? High Pressure ? MOC – Hard Steel Restriction ? Free Flow ( P → A) ? Reduced Flow ( A → P) ? Deceleration Circuit
  • 14. Vishwakarma Institute of Technology Hydraulic circuit development 1. Hydraulic Deceleration circuit. A machine tool-post slide is moved by means of hydraulic cylinder. Initially it moves through some distance rapidly towards the job for cutting. As cutting starts, it should move slowly for getting good finish. When cutting is completed it should be return and the return stroke is as fast as possible. -------------------------------------------------------------------------------- 1. Deceleration circuit. (Same problem but for circuit Design) A machine tool-post slide is moved by means of hydraulic cylinder. Initially it moves through a distance of 200 mm rapidly (against a min. load of 12 kN) in about 3 sec. It is followed by a working stroke of 100 mm slowly (against effective load of 35 kN) within 30 sec. The return stroke is as fast as possible.
  • 15. Vishwakarma Institute of Technology a) simple b) right-angled c) restriction d) pilot-operated d) pilot-operated To hold-up car without creeping in service station .................... check valve is used.
  • 16. Vishwakarma Institute of Technology a) Much leakage. b) Zero leakage. c) Little leakage. d) Moderate leakage. b) Zero leakage. Check valves are considered to have .....................
  • 17. Vishwakarma Institute of Technology a) Simple b) Right-angled c) Restriction d) Pilot operated c) Restriction .................. check valve is used in deceleration circuit.
  • 18. Vishwakarma Institute of Technology Rotary Valve Features ? Hand Operated ? Compact & Simple ? Small force ? Leakage Problem Working ? Extend : P-A & B-T ? OFF: PATB Blocked ? Retract : P-B & A-T Applications & Symbol ? For Motor & Cylinder ? For Pilot Flow
  • 19. Vishwakarma Institute of Technology a) 2 ports, 2 positions b) 3 ports, 2 positions c) 4 ports, 2 positions d) 4 ports, 3 positions d) 4 ports, 3 positions Rotary valve used in hydraulics having ....................... .
  • 20. Vishwakarma Institute of Technology Questions ?
  • 21. Vishwakarma Institute of Technology Thank You