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BATCH
MANAGEMENT
At the end of the course You will

a.   Understand the purpose Batch
     Management
b.   Understand different terminologies in
     Batch management
c.   Batch Management in different
     modules
d.   Traceability with Batch
e.   Summary
PURPOSE OF

  BATCH

MANAGEMENT
Batch Management

 Product produced according to the
 Recipe and in one homogenous mixture
 which can not be reproduced

 It is mainly used in

      Food product manufacturing

      Chemical manufacturing

      Process Industries.
Example of Batch
Batch will have its own unique value of ingredients


E.G A Dairy product with Batch Number 1512200601 may
 have its ingredients as below


Fat           10%
Cholesterol   2%
Vitamin A     10%


In the above example Fat, Cholesterol and Vitamin A
 becomes characteristics


Values of the above characteristics may be unique to this
 batch
Terminologies in Batch Management
   Batch characteristics
    It is the property of the batch which has to be
    attached to the batch.

Example:-

    Fat content is the required property of a dairy
    product which has to be displayed with the
    batch.
    Fat content becomes the batch characteristic.
Terminologies in Batch Management
   Batch class
    Class is the carrier of characteristics.
    Class will be attached with the material master.

Example:-

    Dairy_Product Class can contain characteristic
    Fat content.

    Dairy_Product class will be attached to all dairy
    product material code numbers in classification
    view of material master.
Terminologies in Batch Management
   Production Date:-
    Date when the product was produced.

   Expiry Date:-
    Date beyond when the product can no longer be
    used

   Shelf life period:-
    It is the duration of any product when product
    can be used.

   Recurring inspection:-
    Inspecting the product at periodic interval to
    check its shelf life.
Terminologies in Batch Management

   Batch Status:-
    Condition of the Batch usability will be known
    from the batch status.


    Restricted Stock status of a batch indicates it
    can not be used.


    Unrestricted stock status of a batch indicates it
    can be used for consumption.
Terminologies in Batch Management

   Batch Search Strategy:-
    While issuing the goods for process order or
    production order, batch number of components
    can be searched through Batch search strategy.


    Batch Number can be searched based on any
    characteristic value
Terminologies in Batch Management

   Condition Technique  (Condition Table):-
    System searches the batch through predefine
    tables in a sequence which are known as
    condition table and Access sequence.


    Condition table specifies the fields combination
    to be searched. Condition table is defined in the
    configuration.


    Condition record contains the value to which the
    batch is to be searched. Condition record is a
    Master Data.
Terminologies in Batch Management

   Condition Technique  (Access Sequence):-
    System searches the batch through predefine
    tables in a sequence which are known as
    condition table and Access sequence.


    Accessing sequence to the defined condition
    tables is defined in Access sequence.
BATCH

MANAGEMENT

IN DIFFERENT

  MODULES
Batch Management in MM

   Materials Master (Purchase view) must have a
    Batch Management active to the materials which
    are to be handled in Batches.
   Batch classification containing characteristics
    will be assigned with the material master in
    Classification view.
   Shelf life details are maintained in Storage1 view
    with shelf life period.
Batch Management in PP

   Materials Master (Work Scheduling view) must
    have a Batch Management active to the materials
    which are to be handled in Batches.
   Batch creation during process order / production
    order processing is to be mentioned in Material
    Master Work Scheduling view.
   Batch number to the components can be
    searched through batch search.
   Batch number to the finished products are
    assigned.
Batch Management in SD

   Batch number can be searched during Delivery.
   Batch number for any specific product can be
    searched through batch search strategy during
    delivery.
   Customer returned products with batch can be
    traced quickly.
BATCH

MANAGEMENT

TRACEABILITY
Batch Traceability
   Batch number will help to trace its entire activity
    in the system.
   Batch number can fetch
     Date of Production
     Date of Expiry date
     Ingredients of a product in that batch
     Production or Process Order number
   Customer returned products with batch can be
    traced quickly.
   Batch number can help in identifying the vendor
    by maintaining proper batch numbering.
   Prior information about product expiry date of a
    product can be obtained through reports.
Shelf Life Expiration Date

   Shelf Life details are capture in the system.
   Production Date or Expiry has to be mentioned
    in the GR for the system to calculate Shelf life
    automatically.
   Storage view of the material master must have
    Shelf Life Expiration Details to perform the
    above.
   Standard report will provide the list of product
    with available expiry date.
SUMMARY

You should be

   Familiar with terminologies in Batch
    Management

   Use of Batch Management in different Modules

   Traceability of batches

More Related Content

Pp batch management-presentation

  • 2. At the end of the course You will a. Understand the purpose Batch Management b. Understand different terminologies in Batch management c. Batch Management in different modules d. Traceability with Batch e. Summary
  • 3. PURPOSE OF BATCH MANAGEMENT
  • 4. Batch Management Product produced according to the Recipe and in one homogenous mixture which can not be reproduced It is mainly used in Food product manufacturing Chemical manufacturing Process Industries.
  • 5. Example of Batch Batch will have its own unique value of ingredients E.G A Dairy product with Batch Number 1512200601 may have its ingredients as below Fat 10% Cholesterol 2% Vitamin A 10% In the above example Fat, Cholesterol and Vitamin A becomes characteristics Values of the above characteristics may be unique to this batch
  • 6. Terminologies in Batch Management Batch characteristics It is the property of the batch which has to be attached to the batch. Example:- Fat content is the required property of a dairy product which has to be displayed with the batch. Fat content becomes the batch characteristic.
  • 7. Terminologies in Batch Management Batch class Class is the carrier of characteristics. Class will be attached with the material master. Example:- Dairy_Product Class can contain characteristic Fat content. Dairy_Product class will be attached to all dairy product material code numbers in classification view of material master.
  • 8. Terminologies in Batch Management Production Date:- Date when the product was produced. Expiry Date:- Date beyond when the product can no longer be used Shelf life period:- It is the duration of any product when product can be used. Recurring inspection:- Inspecting the product at periodic interval to check its shelf life.
  • 9. Terminologies in Batch Management Batch Status:- Condition of the Batch usability will be known from the batch status. Restricted Stock status of a batch indicates it can not be used. Unrestricted stock status of a batch indicates it can be used for consumption.
  • 10. Terminologies in Batch Management Batch Search Strategy:- While issuing the goods for process order or production order, batch number of components can be searched through Batch search strategy. Batch Number can be searched based on any characteristic value
  • 11. Terminologies in Batch Management Condition Technique (Condition Table):- System searches the batch through predefine tables in a sequence which are known as condition table and Access sequence. Condition table specifies the fields combination to be searched. Condition table is defined in the configuration. Condition record contains the value to which the batch is to be searched. Condition record is a Master Data.
  • 12. Terminologies in Batch Management Condition Technique (Access Sequence):- System searches the batch through predefine tables in a sequence which are known as condition table and Access sequence. Accessing sequence to the defined condition tables is defined in Access sequence.
  • 14. Batch Management in MM Materials Master (Purchase view) must have a Batch Management active to the materials which are to be handled in Batches. Batch classification containing characteristics will be assigned with the material master in Classification view. Shelf life details are maintained in Storage1 view with shelf life period.
  • 15. Batch Management in PP Materials Master (Work Scheduling view) must have a Batch Management active to the materials which are to be handled in Batches. Batch creation during process order / production order processing is to be mentioned in Material Master Work Scheduling view. Batch number to the components can be searched through batch search. Batch number to the finished products are assigned.
  • 16. Batch Management in SD Batch number can be searched during Delivery. Batch number for any specific product can be searched through batch search strategy during delivery. Customer returned products with batch can be traced quickly.
  • 18. Batch Traceability Batch number will help to trace its entire activity in the system. Batch number can fetch Date of Production Date of Expiry date Ingredients of a product in that batch Production or Process Order number Customer returned products with batch can be traced quickly. Batch number can help in identifying the vendor by maintaining proper batch numbering. Prior information about product expiry date of a product can be obtained through reports.
  • 19. Shelf Life Expiration Date Shelf Life details are capture in the system. Production Date or Expiry has to be mentioned in the GR for the system to calculate Shelf life automatically. Storage view of the material master must have Shelf Life Expiration Details to perform the above. Standard report will provide the list of product with available expiry date.
  • 20. SUMMARY You should be Familiar with terminologies in Batch Management Use of Batch Management in different Modules Traceability of batches