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- 1. PRASAD D. NAIK Contact: +918805735229 ,+917262042203,+966561640639 E-Mail: naikpd@rediffmail.com, naikpd52@gmail.com, naikp48@yahoo.com SENIOR LEVEL ASSIGNMENTS ~ Mechanical Maintenance ~ Project Execution ~ Industry Preference: Steel / Oil / Chemical / Power A competent professional with 20 years of experience in: ~ Mechanical Maintenance ~ Project Execution ~ Production Operations ~ EHS Management ~ Documentation ~ Cost Control ~ Training ~ Liaison & Coordination ~ Team Management Skilled in planning and effectuating preventive & predictive maintenance schedules of various machineries & process Gained significant exposure of working in steel melt shop / ladle furnaces / vacuum designing / rolling mill / utility sections & project areas for the maintenance tasks and achievingtargeted goals setby the organization Demonstrated abilities in supervising projects from beginning to end and ensuring that projects are completed within time & budgetary constraints Adept in anchoring on-site mechanical activities to ensure completion of tasks within the time & cost parameters and effective resourceutilization to maximizethe output Hands-on experience in planning,schedulingand assuringcompletion of work within an assigned maintenancearea An innovative, loyal & result-orientated professional with strong planning, communication, team management, interpersonal & negotiation skills PROFILE SUMMARY AREAS OF EXPERTISE Looking after end-to-end management of multiple projects, monitoring progress of project as per schedule and ensuring timely completion & delivery of project Handling routine maintenance / preventive maintenance schedule and calibration for equipment on a regular basis for higher productivity and efficiency Designing& implementing maintenance strategies, procedures and methods Focusingon safe, efficient, reliablemaintenanceand operations of equipment to ensure quality products Responsiblefor monitoringall mechanical activities and providingtechnical inputs for methodologies Monitoringand controllingmaintenancecosts;dealingwith emergencies, unplanned problems & repairs Training & retaining candidates as per the company policies & many of them was promoted as acting foremans/supervisors maintenance. Undertaking activities related to preparation of annual maintenance budget, maintenance requests, preventive maintenance schedules,procedures & standards for repairs,maintenance& replacement works, etc. Completing projects as per schedules within budget by proper planningof activities & deployingresources ORGANIZATIONAL EXPERIENCE FromMay12 to May 16 -: HADEED Steel, Saudi Arabia as Supervisor Maintenance Mechanical & Electrical Role: Providingsupportto Production Dept. in handlingthe jobs with safety supervision as well asEHSS policies Underrating maintenance activity like preventive & predictive breakdowns / manpower planning / down day activity schedule/ modification jobs and projectwork handled Highlights: Efficiently stabilized HADEED Steel DanieleEAF#6 within 1 year and now producing23 heats / day as per the designed Significantly managed walkthrough / punch points & many modifications done through Daniele, Italy to start the plant successfully Played a key role in: o StartingHADEED - 2 successfully within 6 month after joined the group which was delayed from 2 years by Daniele
- 2. o Reducing LF roof coolinghose frequent failureby modified protection sheets in HADEED-1 Underwent mechanical traininggiven by Daniele,Italy for their machines in HADEED-2 Efficaciously reduced EAF shell changed down day time from 8 hrs.To 6 hrs. With planning. Merit of joining as a Supervisor Grade -10 and promoted to grade 11 & 12 within 3 years with 10-15% of salary hike and strong grade by management. Aug11 Apr12: Kalyani Carpenter & Special Steels Ltd., Pune as Manager - Mechanical Steel Melt Shop & Rolling Mill Highlights: Significantly achieved all time record production of 570 heats / month and same zeal continued by achieving production targets. Efficiently done furnace DRI chute modification to avoid DRI spillage& wastage. 50t furnace tapped on single hyd. cylinder and then changed cylinder with planning; received appreciation by Section Head & exposure given to work in rollingmill for 1 year. Distinction of joining as Manager - Melt Shop and then awarded with additional responsibility given for rolling mill maintenance. Jun10 Apr11: Indian Seamless Tubes & Alloys Ltd., Pune (ISMT) as Senior Manager Mechanical (Caster, Steel Melt Shop, Utility, Project Area) Highlights: Essayed a stellar role in increasing ladle furnace availability by planning predictive & preventive maintenance and received appreciation fromPlantHead Holds the distinction of joiningas Engineer Maintenance works Significantly reduced delays in ladlefurnaceareas & vacuumdegassingas Senior Manager. Apr04 Apr10: Global Steel Holdings Ltd., Libya (for ISPAT Group) as Deputy Manager Mechanical Role: Accountable for working in general shiftto maintain the spares & document updating Imparted trainingto LISCO employees and retrained them Handled activities related to maintenance in shifts for preventive/predictive also the records of TPM & Kaizen Highlights: Played a key role in: o Reducing breakdown time to 50 hrs. From 150 hrs. with LISCO coordination and increasing machine availability for production. o Handlingladletransfer car gearbox & motor foundation strength by modification o OperatingArgon Station Vibbrofeeder Chute Kaizen and increasingmachineavailability Efficiently fabricated & installed soft water heat exchanger backwash line for inline backwash for ccm-1 & 2 and increased heat exchanger efficiency Significantly handled readinessof all critical spares with LISCO coordination causes breakdown reduction Steered efforts in: o IncreasingSms-2 (slab caster) production fromdesigned 0.6 mtpy. to 0.672 mpty. o ManagingEAF all spareelectrodes contactand machiningpressurejaws & reuse successfully Efficaciously reduced slab caster down day from 8 hrs. to 6 hrs. with planning & slab caster breakout frequencies by modification Merit of joining company as Deputy Manager and receiving max. increment by management due to the target production achievement in our section PREVIOUS EXPERIENCE Dec03 Mar04: Bharat Forge (I) Ltd., Pune as Asst. Manager - Mechanical Highlights: Played a key role in arrestinghydraulic power pack leakages causingreduced lubrication cost& production cost Significantly worked in general shift for breakdown & preventive maintenance of PZS 900 winger ten screw press line, German Steered efforts in maintainingrecords of ISO,QS & TPM Apr96 Nov03: Indian Seamless Steels & Alloys Ltd., Jejuri, Pune as Mechanical Engineer Highlights:
- 3. Significantly provided auto bypass valvesystemwith alarmalongthe process air to instrument air and reduced breakdown Efficiently handled activities related to: o Modification in hydrauliccircuitof EAF roof which reduced the breakdown o Inventory control in lubrication costand sparecost Played a key role in achieving: o Breakdown target below 4 minutes/heat as per goal and record production of 360 heat/month for 40 ton furnace o Maintainingrecords of IRQS,ISO- QS & SPC system Steered efforts in handling: o Electric Arc Furnace(EBT & LAUNDER TYPE) and Ladle RefiningFurnace o Vacuum Degassing Unit, Continuous Casting Machine, EOT & GIB Cranes, Balance Opposed Piston Compressor, Screw Compressor and Centrifugal & Vertical TurbinePump o Boiler,CoolingTower, Lathe Machine, Band Saw Machineand Water Treatment Equipment & its handlingprocess May95 Mar96: Finolx Cable (I) Ltd., Pune as Trainee Utility Shift Engineer - Mech. /Prod. Highlight: Functioned as Trainee Engineer for maintenance and then worked in operation also as a supportiveto team. PROJECTS UNDERTAKEN 10 Ton Capacity EOT Crane in dispatch area modification of LT, CT & MH travelling speed to increase material handling efficiency (ISSAL, Pune) Vertical stamping machine fabricated by own design and commissioning for punching the heat number at caster cooling bed (ISSAL, Pune) Peeling machine: old scraped machinerevamped and commissioned successfully (ISSAL, Pune) CNC machine beam traveller arrangement for lifting the strand roll for machining in rolling mill machine shop (ISSAL, Pune) Auto gas cutting torch commissioned for the steel bar cutting (ISSAL, Pune) Caster machine roll cooling headers modified to effective cooling & easy maintenance and enhanced the m/c availability (GSHL-LISCO, Libya) Furnace area H.C.C. External cooling water headers fabricated and fixed & insulation tape wrapping to reduce the damage of hose due to molten metal flashing(GSHL-LISCO, Libya) Slag pot damage reduced by modification of table for all furnaces causes increase slag pot availability & furnace availability (GSHL-LISCO, Libya) Hot slab transfer trolley fabricated for transfer of hot slab from CCM slab yard to hot strip mill. To increased HSM productivity rate (GHSL, Libya) Enhanced the spares availability by salvaging & in houserepairing& inventory control (GSHL, Libya) Improved the machinehealth by increasingpreventive & predictivemaintenance (GSHL, Libya) Implementation of TPM activities done(GSHL, Libya) LRF electrode movement problem rectified (ISMT,Pune) LRF & VD break down reduction LRF protection heat shield fabricated in house& fixed to reduce the b/d & increaseavailability (HADEED Steel, Saudi Arabia) 17 mints of recordablecaster turnaround & caster started smoothly on 11 Nov, 2015 (HADEED Steel, Saudi Arabia) Work permit authority / safety / EHSS policies to handle with the operation team (HADEED, Saudi Arabia) EDUCATION Diploma in Mechanical EngineeringfromGovt. Polytechnic,MALVAN with 1st division in 1995 12th (Science) from R.P.D. Jr. College, SAWANTWADI with 1stdivision in 1991 10th from Milagros High School & Convent,SAWANTWADI with 1stdivision in 1989 EXTRACURRICULAR ENGAGEMENTS Actively Participated in: o Inter-diploma Season Cricket Tournaments o Chess Competitions and Table Tennis Competitions IT SKILLS Well versed with: o OperatingSystem (Windows) o MS Office(Word, Excel & PowerPoint) o Internet Applications
- 4. PERSONAL DETAILS Date of Birth: 14th February, 1974 Present Address: B-2 /101, Kumar Palms,Kondhawa,Pune 48 (Near Talab Factory,Somaji) Permanent Address: A/P Osargaon (Kaskilwada),Tal:Kankavali,District:Sindhudurga,Maharashtra Language Known: English,Hindi,Marathi & Arabic PassportNo.: K 3605739 (2012-2022) Location Preference: UAE / Qatar / Oman / Kuwait