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Presentacion r series

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R
Ricardo Rinaldi

The document discusses Bruy Rubio's R Series valve gate and side gate systems. It provides examples of parts manufactured using Bruy Rubio systems including gears, DVD covers, medical caps, and syringes. The systems can process up to 64 drops and utilize specialized designs like angled sleeves and smooth feeding to reduce wear and defects. Bruy Rubio offers customizable systems for customer applications across various industries like medical and automotive.

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R Series ByR Sales Meeting May 17th, 2013
R Series Valve gate application
SCHEME Double cylinderDouble cylinder InsertInsert Cylindrical closure Cylindrical closure Valve gate application R Series
 The angle sleeve guide is a special design for valve pin sealing function. When the gate closed , the angle surface guide the valve pin to close the gate and no strong friction damage in sealing process.  Other company no angle sleeve and easy to get the valve pin wear down in long time processing which will cause the gate with burr and flash defect. CYLINDRICAL CLOSURECYLINDRICAL CLOSURE ANGLE CLOSUREANGLE CLOSURE Valve gate application R Series
 Valve pin not fully guided : The front end of pin have an accurate guide and the end of pin located in a big hole to avoid compacting with the hole . No metal chips create during sealing process .  The angle feeding system get the liquid flowing smooth in the runner and help to decrease the pressure lost . Valve gate application R Series
UP TO 64 DROPS Valve gate application R Series
Part name: Gear Valve gate system ： 4 drops (2 x 2 NOZZLES) Cycle time ： 8-10s Temp ： 230-240°C Mat ： POM or PA+30%GF Valve gate application R Series
Valve gate application R Series
Part name: DVD/CD Cover Weight: 22g~60g Valve gate system ： 8 drops Cycle time ： 5-9s Temp ： 240-260°C Mat ： PP Valve gate application R Series
Valve gate application R Series
Part name: Gears Valve gate system ： 16 drops Cycle time ： 8-10s Temp ： 230-240°C(POM) Temp ： 270-295°C(PA66+33%GF) Mat ： POM or PA66+33%GF Valve gate application R Series
Valve gate application R Series
Part name: Medical Caps Valve gate system ： 32 drops Cycle time ： 14s Temp ： 250-260°C Mat ： PP Valve gate application R Series
Valve gate application R Series
Part name: Medical Caps Valve gate system ： 48 drops Cycle time ： 10s Temp ： 240-260°C Mat ： PP Valve gate application R Series
Valve gate application R Series
Part name: Medical Caps Valve gate system ： 64 drops Cycle time ： 10s Temp ： 220-240°C Mat ： PP Valve gate application R Series
Valve gate application R Series
Part name: Gear Valve gate system ： 16 drops Cycle time ： 8s Mat ： PBT+10%GF VALVE GATE MINI SYSTEM Valve gate application R Series
Valve gate application VALVE GATE MINI SYSTEM R Series
Side gate application R Series
High precision valve gate system: for Medical/Pharmaceutical and caps & Closures industry Hi-efficiency and stable cold runner system: own long lifetime stable design to Silicone(medical industry, child care, automotive, safety health, etc) High value added: Half price comparing to famous brand with equivalent quality level. Medical/Pharmaceutical Caps / Closures Side gate application R Series
 Flow balance for manifold design and manufacturing  Optimized Nozzle types selected according to your parts property  Optimized raw material selected for nozzles and manifold  High efficiency and stable heating system  Accurately true Temperature control in your system  High precision machining process control for each components Side gate application R Series
 Superior gate appearance  Large gate diameter  Minimal pressure drop  Low shear rate  Long life with minimum wear and low maintenance  Defined opening and closing of gates  Processing of resins with wide processing windows  Short cycle times  Optimal temperature control Side gate application R Series
 Side gating on visible surfaces. Demoulding mostly takes place in 90°angle to the gating direction. The shear action is used to achieve a good gating point quality.  Part geometries without possibility of standard gating, suitable for long, slim, tube shaped parts such as syringes, pipettes or sample bulbs in the medical industry.  Gating on horizontal surfaces close to vertical part contours, for example onto flanges of syringes. The gate very close to the vertical surface of the part. Side gate application R Series
 Direct gating with tip, no cold slugs  Available as linear or radial version.  Use with standard mould inserts, cost-efficient mould design available.  Easy maintenance, tip inserts are exchangeable Side gate application R Series
 From the parting line without the need to dismantle the mould.  Maximum processing temperature 300° C .  Maximum shot weight approx. 10 g per gate .  Can processing of : PP, PE, PS.  Consult for other materials. Side gate application R Series
Application for medical industrial : Side gate application R Series
Side gate application R Series
Part name: Syringe Side gate system ： 48 drops (4 x 12 NOZZLES) Cycle time ： 8-10s Temp ： 210-220°C Mat ： PP Side gate application R Series
Side gate application R Series
Part name: Ring Side gate system ： 32 drops (4 x 8 NOZZLES) Cycle time ： 8-10s Temp ： 210-220°C Mat ： PP and PE Side gate application R Series
Side gate application R Series
Controllers Touch Screen Temperature Controller Temperature Controller Sequential Controller
www.bruyrubio.com Bru y Rubio around the world Spain Portugal U.K. Poland France Italy Slovakia Hungary Israel Czech Rep. Brazil South Africa

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Presentacion r series

  • 1. R Series ByR Sales Meeting May 17th, 2013
  • 2. R Series Valve gate application
  • 4.  The angle sleeve guide is a special design for valve pin sealing function. When the gate closed , the angle surface guide the valve pin to close the gate and no strong friction damage in sealing process.  Other company no angle sleeve and easy to get the valve pin wear down in long time processing which will cause the gate with burr and flash defect. CYLINDRICAL CLOSURECYLINDRICAL CLOSURE ANGLE CLOSUREANGLE CLOSURE Valve gate application R Series
  • 5.  Valve pin not fully guided : The front end of pin have an accurate guide and the end of pin located in a big hole to avoid compacting with the hole . No metal chips create during sealing process .  The angle feeding system get the liquid flowing smooth in the runner and help to decrease the pressure lost . Valve gate application R Series
  • 6. UP TO 64 DROPS Valve gate application R Series
  • 7. Part name: Gear Valve gate system ： 4 drops (2 x 2 NOZZLES) Cycle time ： 8-10s Temp ： 230-240°C Mat ： POM or PA+30%GF Valve gate application R Series
  • 9. Part name: DVD/CD Cover Weight: 22g~60g Valve gate system ： 8 drops Cycle time ： 5-9s Temp ： 240-260°C Mat ： PP Valve gate application R Series
  • 11. Part name: Gears Valve gate system ： 16 drops Cycle time ： 8-10s Temp ： 230-240°C(POM) Temp ： 270-295°C(PA66+33%GF) Mat ： POM or PA66+33%GF Valve gate application R Series
  • 13. Part name: Medical Caps Valve gate system ： 32 drops Cycle time ： 14s Temp ： 250-260°C Mat ： PP Valve gate application R Series
  • 15. Part name: Medical Caps Valve gate system ： 48 drops Cycle time ： 10s Temp ： 240-260°C Mat ： PP Valve gate application R Series
  • 17. Part name: Medical Caps Valve gate system ： 64 drops Cycle time ： 10s Temp ： 220-240°C Mat ： PP Valve gate application R Series
  • 19. Part name: Gear Valve gate system ： 16 drops Cycle time ： 8s Mat ： PBT+10%GF VALVE GATE MINI SYSTEM Valve gate application R Series
  • 20. Valve gate application VALVE GATE MINI SYSTEM R Series
  • 22. High precision valve gate system: for Medical/Pharmaceutical and caps & Closures industry Hi-efficiency and stable cold runner system: own long lifetime stable design to Silicone(medical industry, child care, automotive, safety health, etc) High value added: Half price comparing to famous brand with equivalent quality level. Medical/Pharmaceutical Caps / Closures Side gate application R Series
  • 23.  Flow balance for manifold design and manufacturing  Optimized Nozzle types selected according to your parts property  Optimized raw material selected for nozzles and manifold  High efficiency and stable heating system  Accurately true Temperature control in your system  High precision machining process control for each components Side gate application R Series
  • 24.  Superior gate appearance  Large gate diameter  Minimal pressure drop  Low shear rate  Long life with minimum wear and low maintenance  Defined opening and closing of gates  Processing of resins with wide processing windows  Short cycle times  Optimal temperature control Side gate application R Series
  • 25.  Side gating on visible surfaces. Demoulding mostly takes place in 90°angle to the gating direction. The shear action is used to achieve a good gating point quality.  Part geometries without possibility of standard gating, suitable for long, slim, tube shaped parts such as syringes, pipettes or sample bulbs in the medical industry.  Gating on horizontal surfaces close to vertical part contours, for example onto flanges of syringes. The gate very close to the vertical surface of the part. Side gate application R Series
  • 26.  Direct gating with tip, no cold slugs  Available as linear or radial version.  Use with standard mould inserts, cost-efficient mould design available.  Easy maintenance, tip inserts are exchangeable Side gate application R Series
  • 27.  From the parting line without the need to dismantle the mould.  Maximum processing temperature 300° C .  Maximum shot weight approx. 10 g per gate .  Can processing of : PP, PE, PS.  Consult for other materials. Side gate application R Series
  • 28. Application for medical industrial : Side gate application R Series
  • 30. Part name: Syringe Side gate system ： 48 drops (4 x 12 NOZZLES) Cycle time ： 8-10s Temp ： 210-220°C Mat ： PP Side gate application R Series
  • 32. Part name: Ring Side gate system ： 32 drops (4 x 8 NOZZLES) Cycle time ： 8-10s Temp ： 210-220°C Mat ： PP and PE Side gate application R Series
  • 35. www.bruyrubio.com Bru y Rubio around the world Spain Portugal U.K. Poland France Italy Slovakia Hungary Israel Czech Rep. Brazil South Africa