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Presentation of minor damage

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This document provides information about AnandKumar ArvindBhai Parmar's industrial training at Dhru Motors, a Maruti Suzuki automobile dealership in Surat, India. It includes an organizational chart of the body shop department and descriptions of common minor damage repair processes and tools used, such as hammers, dollies, spoons, sander machines, dent pullers, and body filler. The key factors for a successful body shop are identified as having good systems, processes, management, and experienced manpower.

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DHRU MOTORS MARUTI SUZUKI ARENA,UDHNA,SURAT
GOVERNMENT POLYTECHNIC CHHOTA UDEPUR Name: AnandKumar ArvindBhai Parmar enrolment no: 176220302022 subject: Industrial training subject code : 3350201 branch : Automobile engineering semester : 5th semester industry name : Dhru Motors Arena, Maruti Suzuki,Udhna,surat
INDEX Introduction of body shop Body shop management Factor of successful body shop Types of damage What is considered minor damage ? Minor damage process Minor damage repairs tools /equipment
INTRODUCTION An auto body shop repairs damage to the exterior and non-moving parts. Restores vehicles after minor or major collision. Repairs dents the sheet metal. Restores paint and repaint to match factory colors. Replace bumpers, damage body panels, and other components that are not parts of the engine. Repairs or replaces glass. AUTO BODY REPAIR Automobile repair shops that specialize in bodywork repair known as body shop. They offer paintwork repairs to scratches ,scuff and dent, as well ass repair to the bodies of vehicle damaged by collisions. Many body shop now offer painless dent repairs.
General manager Body shop dept. Body shop manager Assi. Body shop manager B.A F.C F.I TECH/EL E FITTER PAINTER DENTER HELPER
FACTOR OF SUCCESSFUL BODY SHOP There are three common factor you will find it any successful body shop Good system Good process Good management Experience manpower Profit area: 98%profit from 3-key area 65% 21% 12%2% Sales 65% labour 21% parts 12% P&M 4th Qtr
TYPES OF DAMAGE Minor damage Damage Major damage
WHAT IS CONSIDERED MINOR DAMAGE? Minor damage typically means scratches Scrapes dings example for ,a cracked headlights, or small dents in your hood.
MINOR DAMAGE PROCESS minor damage antirust treatment repairing by hammer & dolly repairing by washer weld end of repairing by solder or body filler add plastics part repairing repairing complete painting proccess
Presentation of minor damage
MINOR DAMAGE REPAIRS TOOLS /EQUIPMENT 1. hammers 2. dolly 3. spoons 4. sander machine 5. dent puller 6. drilling machine 7. Body filler
SANDER MACHINE A sander is a power tool used to smooth surfaces with abrasion with sandpaper. Sanders have a means to attach the sandpaper and a mechanism to move it quickly within a housing means to hand-hold it or fix it to a workbench.
DENT PULLER Car Dent Pullers lift dents and straighten the metal from the car's ductwork. There are two main types; Suction and glue kits. Suction Dent Puller: This works like a jumper, attach it to the dent and pull it towards you to remove the dent.
Presentation of minor damage
HAMMERS Normal hammer. Ball pin hammer. Chloe Hammer. Club Hammer. Dead Blow Hammer. Framing Hammer. Rubber mallet. Sledge Hammer. Tech Hammer.
DOLLY Wing-Ding Spoon Dolly Light Weight Toe Dolly Toe Dolly Heel Dolly General Purpose Track Dolly Utility DollyEgg Shaped Dolly Light Weight Wedge Dolly Wedge Dolly Low Crown DollyChampion Heavyweight Dolly
SPOONS Sufacing Spoon Medium Crown Spoon Light Dinging Spoon Heavy Duty Double End S-Spoon Combination Spoon Spoon Dolly Long Curved Spoon
BODYFILLER Body filler is a thick, two-part polyester resin, commonly called bondo. Cursory googling reveals a universe of automotive applications, mostly for improving body damage, but we'll leave it to the experts and show you some of the creative uses for this versatile material.
THE BEST CAR BODY FILLER 1. 3M Bondo 261 Lightweight Filler. 2. Permetex 25909 Liquid Metal Filler. 3. 3M Bondo Professional Gold Filler. 4. Evercoat 156 Lightweight Body Filler. 5. 3M Dinatron 492 Dynamite Lightweight Body Filler. 6. Evercoat 112 Rage Gold Premium Car Body Filler.
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Presentation of minor damage

  • 1. DHRU MOTORS MARUTI SUZUKI ARENA,UDHNA,SURAT
  • 2. GOVERNMENT POLYTECHNIC CHHOTA UDEPUR Name: AnandKumar ArvindBhai Parmar enrolment no: 176220302022 subject: Industrial training subject code : 3350201 branch : Automobile engineering semester : 5th semester industry name : Dhru Motors Arena, Maruti Suzuki,Udhna,surat
  • 3. INDEX Introduction of body shop Body shop management Factor of successful body shop Types of damage What is considered minor damage ? Minor damage process Minor damage repairs tools /equipment
  • 4. INTRODUCTION An auto body shop repairs damage to the exterior and non-moving parts. Restores vehicles after minor or major collision. Repairs dents the sheet metal. Restores paint and repaint to match factory colors. Replace bumpers, damage body panels, and other components that are not parts of the engine. Repairs or replaces glass. AUTO BODY REPAIR Automobile repair shops that specialize in bodywork repair known as body shop. They offer paintwork repairs to scratches ,scuff and dent, as well ass repair to the bodies of vehicle damaged by collisions. Many body shop now offer painless dent repairs.
  • 5. General manager Body shop dept. Body shop manager Assi. Body shop manager B.A F.C F.I TECH/EL E FITTER PAINTER DENTER HELPER
  • 6. FACTOR OF SUCCESSFUL BODY SHOP There are three common factor you will find it any successful body shop Good system Good process Good management Experience manpower Profit area: 98%profit from 3-key area 65% 21% 12%2% Sales 65% labour 21% parts 12% P&M 4th Qtr
  • 7. TYPES OF DAMAGE Minor damage Damage Major damage
  • 8. WHAT IS CONSIDERED MINOR DAMAGE? Minor damage typically means scratches Scrapes dings example for ,a cracked headlights, or small dents in your hood.
  • 9. MINOR DAMAGE PROCESS minor damage antirust treatment repairing by hammer & dolly repairing by washer weld end of repairing by solder or body filler add plastics part repairing repairing complete painting proccess
  • 11. MINOR DAMAGE REPAIRS TOOLS /EQUIPMENT 1. hammers 2. dolly 3. spoons 4. sander machine 5. dent puller 6. drilling machine 7. Body filler
  • 12. SANDER MACHINE A sander is a power tool used to smooth surfaces with abrasion with sandpaper. Sanders have a means to attach the sandpaper and a mechanism to move it quickly within a housing means to hand-hold it or fix it to a workbench.
  • 13. DENT PULLER Car Dent Pullers lift dents and straighten the metal from the car's ductwork. There are two main types; Suction and glue kits. Suction Dent Puller: This works like a jumper, attach it to the dent and pull it towards you to remove the dent.
  • 15. HAMMERS Normal hammer. Ball pin hammer. Chloe Hammer. Club Hammer. Dead Blow Hammer. Framing Hammer. Rubber mallet. Sledge Hammer. Tech Hammer.
  • 16. DOLLY Wing-Ding Spoon Dolly Light Weight Toe Dolly Toe Dolly Heel Dolly General Purpose Track Dolly Utility DollyEgg Shaped Dolly Light Weight Wedge Dolly Wedge Dolly Low Crown DollyChampion Heavyweight Dolly
  • 17. SPOONS Sufacing Spoon Medium Crown Spoon Light Dinging Spoon Heavy Duty Double End S-Spoon Combination Spoon Spoon Dolly Long Curved Spoon
  • 18. BODYFILLER Body filler is a thick, two-part polyester resin, commonly called bondo. Cursory googling reveals a universe of automotive applications, mostly for improving body damage, but we'll leave it to the experts and show you some of the creative uses for this versatile material.
  • 19. THE BEST CAR BODY FILLER 1. 3M Bondo 261 Lightweight Filler. 2. Permetex 25909 Liquid Metal Filler. 3. 3M Bondo Professional Gold Filler. 4. Evercoat 156 Lightweight Body Filler. 5. 3M Dinatron 492 Dynamite Lightweight Body Filler. 6. Evercoat 112 Rage Gold Premium Car Body Filler.