3. Line Blanking or Blinding
Stop a process flow by placing an obstruction in the line. Line
Blinding also prevents release of combustible and toxic materials
& vapors or gasses into the general work area.
When do we Blank or Blind?
Some Examples Include;
Process & Change over Requirements
Confined Space or Vessel Entry
Commissioning or Startup
Maintenance
Repairs
Welding
Extended Shutdown
5. Industry Proven Blanking&
Blinding With a Line Blind Valve
Pipe Size Personnel
Needed
Hours Tools
遜-60 1 20 seconds to 5
minutes
6. Sammi Machinery Co., is a World~Class Supplier in the line
blind valve industry whos Key-Focus is to be the best in
design, engineering and manufacturing of industrial line
blind valves!
Sammis only business activity is
Line Blocking Technology!
Sammi is an ISO9001:2008 Company
Engineering and designs are based on ASME Section VIII, division 1.
Spectacle plates are designed based on ASME B31.1 and comparatively checked
by API 590.
Hazard analyses for applicable valves in accordance with EN 1050. Quality
Control.
7. A Sample of USA Sammi Machinery Customers are:
CHEVRON EXXON MOBILE
SHELL BP
LUBRIZOL CHEVRON PHILLIPS CHEMICAL
GE POWER SYSTEMS RHODIA (SOLVAY)
DOW MONSANTO
KAO SPECIALTIES DUPONT
FORMOSA PLASTIC DUKE ENERGY
BAYER BASF
ASHLAND ROCHE
9. Sammi Sliding Type
SIZES AND PRESSURE CLASSES
Available from 1-60
ASME Pressure Classes 150, 300, 600, 900, 1500
(Additional Sizes and Pressure Classes Upon
Request)
STANDARD MATERIALS
Carbon steel Body with Stainless steel for wetted
parts or All stainless steel construction
Special materials available upon request
STANDARD SEALING
Elastomer O-rings. ( FKM, EPDM, Aflas, FVMQ,
FFKM, etc ) Encapsulated O-rings ( FEP+Viton,
PFA+Viton, PFA+Silicone )
Spiral Wound or Graphite seal rings for high and
low temperature applications
Special seal ring material available upon request
13. Parts and Warranty
Standard Maintenance is gasket replacement.
All gaskets can be replaced at site
Replacement period of seal ring can be different
by gasket kind and working conditions
Sammi Machinery offers a
standard 3 years warranty
except sealing materials
14. Double Lock System
Handle is secured by SS chain and locked
in double so its safe even from extreme
vibration
Double Sealing
When first O-ring is damaged, a second O-
ring keep is there to prevent leakage. O Rings
may be purchased anywhere as they are
standard design.
Part Description
Safety Features
15. Bleeder connection
This bleeder is able to drain out fluid
remaining in the line before operation
Automation
Remote control is available with automated
operation like other conventional control
valves.
Options
16. 20 30 40
50 60 70
80 90 100
Sliding type, NPS 24, ASME Class 300, Carbon Steel body Valve, part coupled thermal-structural F.E.
Analysis (ABAQUS Ver. 6.8-EF1)
ISO
View
Stress Distribution
Fire Safety Test
Extensive Testing
17. ASTM Specification
- ASTM F1020-82 : Standard specification for Blind valve for Marine Application
ASME Specification
- ASME Sec. : Materials
- ASME Sec. Div. : Rules for Construction of Pressure Vessels
- ASME Sec. : Qualification Standard for Welding and Brazing Procedures,
Welders, Brazers, and Welding and Brazing Operators
- ASME B16.5 : Pipe Flanges and Flanged Fittings
- ASME B16.34 : Standard for valves-Flanges, Threaded and Welding end
- ASME B 16.10 : Face-to-Face and End-to-End Dimensions of Valves
- ASME B 31.1 : Power Piping
- ASME B 31.3 : Process Piping
API Specification
- API Spec. Q1 : Specification for Quality Program for the Petroleum and Natural Gas Industry
- API Spec. 5L : Specification for Line Pipe
- API Spec. 605 : Larger-Diameter Carbon Steel Flange
- API 598 : Valve Inspection and Test
- API 607 : Fire Test for Soft-Seated Quarter Turn Valves.
- API 590 : Steel Line Blanks
Meeting & Exceeding the
following Specifications
18. 36 compact type blind for isolation Ethylene(-104deg.C) line at
Loading Arm
Reference Pictures
Sammi Line Blinds in use
19. Ethane line of cracking
heater for Ethylene plant
Product carrier tank isolation
(On board ship)
Sammi Line Blinds in use
20. Cooler isolation for fast chemical cleaning
without stopping of the process
A loading arm construction
Reference Pictures
Sammi Line Blinds in use
23. Your Benefits
No more manual nuts and bolts line blinding
No downtime for lines to cool down
No Cleaning your existing gate valve seats to ensure closure
100% Bubble-Tight Shutoff
Visible Inspection and O-Ring replacement can be done inline
Quick Change (heavy pipeline can be blinded in less than 5
minutes)
Only one operator needed with no tools or hoisting apparatus
No Line Spread
28. Why ceramic
valves ?
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Abrasive & Corrosive Applications
Longer service life than
Commodity Valves
Individual wear parts
30. Standard Technical Data
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o Flange Sizes: (1/2) (12)
o Center Body Sizes: (1/2) (6)
o Class: (ANSI 150 300 lbs)
o (ANSI 600 lbs) available
o Temperatures: standard. up to +180属C
o special: up to +850 C available
o Face-to-face: ANSI B16.5 or custom
o Leakage rate acc. to ANSI IV
o (ANSI V Available)
o Actuator mounting acc. To ISO 5211
o
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BALL VALVE KAT
SPRING LOADED Upstream
Seat
Class V Shutoff
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Sliding Disc Valve
Flange Connections 3/8 to 3
Temp. to 310属C
(special SSC HT: 450属C)
Body: SS304
Flanges: SS304
Stem SS304
Discs: 99.5% Alumina Ceramic
Liners: 99.5% Alumina Ceramic
Packing & sealing: Viton, PTFE
Control of small flows.
Low CV requirements.
Pulp & paper: TiO2, talcum, MgO2, kaolin, clay,
lime.
35. Pulp & Paper applications
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Pulp preparation (from pulp to digester):
- Pulp + Sulfuric Acid or Sodium Sulfite lime mud.
- Pulp rejects from cooker / digester: pulp + lime
- Causticizing: green liquor treatment with lime
Paper machines (color kitchen):
-Paper upgrading: filler & absorber materials,
i.e. Kaolin, Magnesium Peroxide, hydro-coal.
-Paper coating / glazing: Titanium Dioxide, silica, talcum
Editor's Notes
Wed like to thank Mike Hart for arranging the lunch and learn.
We are Flow and Control Engineering, located in Fernandina Beach, on Amelia Island, Florida. We are your local Sammi Line Blind source in Savannah.
You can find a great deal of Sammi content on our web site at www.flowandcontrol.com or, our line blind center at www.lineblindvalve.com
With us today is Jarrod Lentz of SR Technologies. Jarrod covers the Carolinas and was kind enough to share the Sammi Demo-Unit with us today!
What is Line Blanking?..........When do we Blank or Blind?
Did I miss anything? Do you have any existing line blind valves in service now?
ALSO, HOW LONG DO YOU NEED TO WAIT, TILL YOUR PROCESS LINES, FLANGES & FASTENERS COOL DOWN, SO YOU CAN GET THE JOB DONE?
So, with a Line Blind Valve, it takes 1 man, 20 seconds to 5 minutes to operate the Line Blind valve!
Sammi Machinery is a ISO Rated manufacturer whos only core business us the engineering, design and manufacturing of line blind valves!
Their designs meet US ASME standards, applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at pressures exceeding 15 psig.
Several major US companies that have been using Sammi Line blind valves include.
There are four basic designs of Line Blind valves which are, Sliding Type, Swing Type, Compact type, (for larger line sizes) and non-spill type where the valve body is covered, to prevent hazard or pollution during operation.
For the sake of time, I am going to review the Sammi Sliding Type valve. All additional information is available on the handouts as well as in great detail on our website at www.flowandcontrol.com or www.lineblindvalve.com
Some people ask us, Why cant I just use a knife gate valve?
One simple answer would be that product material can get hung up and accumulate on the bottom seat of the knife gate and requires cleaning. A good point to consider is also that Line Blind valves will not see any seat or gate erosion, ensuring positive shut-off. 100% Bubble-tight shut-off!
This was for a papermill in Florida
All Sammi Line Blind valves feature a 3 year warranty. Standard maintenance are gasket replacement and o-rings, both dependent upon operating conditions.
Built in safety features include both an added Stainless Steel chain, in addition to the locking lever, as well as redundant o-ring sealing as a back up to prevent leakage.
NPT bleeder connection can be added, to drain any remaining fluid and can be closed off with a NPT plug. We can also automate these valves in a open-close operation. We dont recommend smart positioners as these valves are not for throttling use!
Many of the world Class ISO rated valve manufactures use modeling, by using techniques such as FEA of Finite Element Analysis. Sammi Line Blind valves are hydro-tested beyond designed Pressure Class and can also provide fire safety testing for Class One DIV 2 intrincically safety requirements.
Some examples of Sammi Line Blind valves in SERVICE include..a larger 36 Compact design, as well as a valve is cryogetic service.-104 deg C, which equals XXX deg F.
Sliding type valve example in a ethylene lant, as well as maritime service for a ocean tanker..
Process application, allowing for faster cooling, to help maintain process UPTIME!!! Another example shown is for a manifold, using line blinding for isolation & complete control!
Here are several examples of different applications, different types and orientations.
Further examples of Sammi line blind valves in industrial applications.now, lets take a look at a demo unit, to see 1st hand a Sammi product in person!