際際滷

際際滷Share a Scribd company logo
presentation of performance indicators and parameters
Bill Berge
Taina Christner
www.flowandcontrol.com
www.lineblindvalve.com
Jarrod Lentz
Line Blanking or Blinding
Stop a process flow by placing an obstruction in the line. Line
Blinding also prevents release of combustible and toxic materials
& vapors or gasses into the general work area.
When do we Blank or Blind?
Some Examples Include;
Process & Change over Requirements
 Confined Space or Vessel Entry
 Commissioning or Startup
 Maintenance
 Repairs
 Welding
 Extended Shutdown
Blanking/Blinding(the 1980s Way)
Pipe Size Personnel
Needed
Hours Tools
遜-14 2-4 1-4 Gaskets, Nuts
Bolts, Tools,
Hoisting
Apparatus
16-60 4-10 1-12 Gaskets, Nuts
Bolts, Tools,
Hoisting
Apparatus
Industry Proven  Blanking&
Blinding With a Line Blind Valve
Pipe Size Personnel
Needed
Hours Tools
遜-60 1 20 seconds to 5
minutes
Sammi Machinery Co., is a World~Class Supplier in the line
blind valve industry whos Key-Focus is to be the best in
design, engineering and manufacturing of industrial line
blind valves!
Sammis only business activity is
Line Blocking Technology!
 Sammi is an ISO9001:2008 Company
 Engineering and designs are based on ASME Section VIII, division 1.
 Spectacle plates are designed based on ASME B31.1 and comparatively checked
by API 590.
 Hazard analyses for applicable valves in accordance with EN 1050. Quality
Control.
A Sample of USA Sammi Machinery Customers are:
CHEVRON EXXON MOBILE
SHELL BP
LUBRIZOL CHEVRON PHILLIPS CHEMICAL
GE POWER SYSTEMS RHODIA (SOLVAY)
DOW MONSANTO
KAO SPECIALTIES DUPONT
FORMOSA PLASTIC DUKE ENERGY
BAYER BASF
ASHLAND ROCHE
Absolute Shutoff
Quick Change
One Operator
No Line Spread
Cost Saving
No Tools
Safe
Simple Structure
Sammi Sliding Type
SIZES AND PRESSURE CLASSES
 Available from 1-60
 ASME Pressure Classes 150, 300, 600, 900, 1500
(Additional Sizes and Pressure Classes Upon
Request)
STANDARD MATERIALS
 Carbon steel Body with Stainless steel for wetted
parts or All stainless steel construction
 Special materials available upon request
STANDARD SEALING
 Elastomer O-rings. ( FKM, EPDM, Aflas, FVMQ,
FFKM, etc ) Encapsulated O-rings ( FEP+Viton,
PFA+Viton, PFA+Silicone )
 Spiral Wound or Graphite seal rings for high and
low temperature applications
 Special seal ring material available upon request
presentation of performance indicators and parameters
presentation of performance indicators and parameters
Example of an ROI completed
for a recent customer
Parts and Warranty
Standard Maintenance is gasket replacement.
All gaskets can be replaced at site
Replacement period of seal ring can be different
by gasket kind and working conditions
Sammi Machinery offers a
standard 3 years warranty
except sealing materials
Double Lock System
Handle is secured by SS chain and locked
in double so its safe even from extreme
vibration
Double Sealing
When first O-ring is damaged, a second O-
ring keep is there to prevent leakage. O Rings
may be purchased anywhere as they are
standard design.
Part Description
Safety Features
Bleeder connection
This bleeder is able to drain out fluid
remaining in the line before operation
Automation
Remote control is available with automated
operation like other conventional control
valves.
Options
20 30 40
50 60 70
80 90 100
Sliding type, NPS 24, ASME Class 300, Carbon Steel body Valve, part coupled thermal-structural F.E.
Analysis (ABAQUS Ver. 6.8-EF1)
ISO
View
 Stress Distribution
Fire Safety Test
Extensive Testing
 ASTM Specification
- ASTM F1020-82 : Standard specification for Blind valve for Marine Application
 ASME Specification
- ASME Sec. : Materials
- ASME Sec.  Div. : Rules for Construction of Pressure Vessels
- ASME Sec.  : Qualification Standard for Welding and Brazing Procedures,
Welders, Brazers, and Welding and Brazing Operators
- ASME B16.5 : Pipe Flanges and Flanged Fittings
- ASME B16.34 : Standard for valves-Flanges, Threaded and Welding end
- ASME B 16.10 : Face-to-Face and End-to-End Dimensions of Valves
- ASME B 31.1 : Power Piping
- ASME B 31.3 : Process Piping
 API Specification
- API Spec. Q1 : Specification for Quality Program for the Petroleum and Natural Gas Industry
- API Spec. 5L : Specification for Line Pipe
- API Spec. 605 : Larger-Diameter Carbon Steel Flange
- API 598 : Valve Inspection and Test
- API 607 : Fire Test for Soft-Seated Quarter Turn Valves.
- API 590 : Steel Line Blanks
Meeting & Exceeding the
following Specifications
36 compact type blind for isolation Ethylene(-104deg.C) line at
Loading Arm
Reference Pictures
Sammi Line Blinds in use
Ethane line of cracking
heater for Ethylene plant
Product carrier tank isolation
(On board ship)
Sammi Line Blinds in use
Cooler isolation for fast chemical cleaning
without stopping of the process
A loading arm construction
Reference Pictures
Sammi Line Blinds in use
presentation of performance indicators and parameters
presentation of performance indicators and parameters
Your Benefits
 No more manual nuts and bolts line blinding
 No downtime for lines to cool down
 No Cleaning your existing gate valve seats to ensure closure
 100% Bubble-Tight Shutoff
 Visible Inspection and O-Ring replacement can be done inline
 Quick Change (heavy pipeline can be blinded in less than 5
minutes)
 Only one operator needed with no tools or hoisting apparatus
 No Line Spread
Questions?
Comments?
Do you see any
process applications?
Need More Information? Visit our Line Blind Center www.lineblindvalve.com
Need More Information? Visit our website at www.flowandcontrol.com
presentation of performance indicators and parameters
Why ceramic
valves ?
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
28
 Abrasive & Corrosive Applications
 Longer service life than
Commodity Valves
 Individual wear parts
Design against wear
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
29
Standard Technical Data
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
30
o Flange Sizes: (1/2)  (12)
o Center Body Sizes: (1/2)  (6)
o Class: (ANSI 150  300 lbs)
o (ANSI 600 lbs) available
o Temperatures: standard. up to +180属C
o special: up to +850 C available
o Face-to-face: ANSI B16.5 or custom
o Leakage rate acc. to ANSI IV
o (ANSI V Available)
o Actuator mounting acc. To ISO 5211
o
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
31
BALL VALVE  KST
 Body & flanges: SS304
 Stem: 2205 Duplex Stainless
Steel
 Ball: Zirconia Ceramic
 Seats: 99.5% Alumina
Ceramic
 Liners: 99.5% Alumina Ceramic
 Packing & sealing: VITON / PTFE
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
32
BALL VALVE  KSV
 Body: SS304 (not wetted)
 Flanges: CS fully HALAR
Coated
 Stem: Alloy 59
 Ball: Zirconia Ceramic
 Seats: 99.5% Alumina
Ceramic
 Liners: 99.5% Alumina
ceramics
 Packing & Sealing: Viton /
PTFE
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
33
BALL VALVE  KAT
 SPRING LOADED Upstream
Seat
 Class V Shutoff
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
34
Sliding Disc Valve
 Flange Connections  3/8 to 3
 Temp. to 310属C
 (special SSC HT: 450属C)
 Body: SS304
 Flanges: SS304
 Stem SS304
 Discs: 99.5% Alumina Ceramic
 Liners: 99.5% Alumina Ceramic
 Packing & sealing: Viton, PTFE
 Control of small flows.
 Low CV requirements.
 Pulp & paper: TiO2, talcum, MgO2, kaolin, clay,
lime.
Pulp & Paper applications
13.06.2024
息 CERA SYSTEM Verschleischutz
GmbH
35

 Pulp preparation (from pulp to digester):
 - Pulp + Sulfuric Acid or Sodium Sulfite lime mud.
 - Pulp rejects from cooker / digester: pulp + lime
 - Causticizing: green liquor treatment with lime

 Paper machines (color kitchen):
 -Paper upgrading: filler & absorber materials,
 i.e. Kaolin, Magnesium Peroxide, hydro-coal.
 -Paper coating / glazing: Titanium Dioxide, silica, talcum

More Related Content

presentation of performance indicators and parameters

  • 3. Line Blanking or Blinding Stop a process flow by placing an obstruction in the line. Line Blinding also prevents release of combustible and toxic materials & vapors or gasses into the general work area. When do we Blank or Blind? Some Examples Include; Process & Change over Requirements Confined Space or Vessel Entry Commissioning or Startup Maintenance Repairs Welding Extended Shutdown
  • 4. Blanking/Blinding(the 1980s Way) Pipe Size Personnel Needed Hours Tools 遜-14 2-4 1-4 Gaskets, Nuts Bolts, Tools, Hoisting Apparatus 16-60 4-10 1-12 Gaskets, Nuts Bolts, Tools, Hoisting Apparatus
  • 5. Industry Proven Blanking& Blinding With a Line Blind Valve Pipe Size Personnel Needed Hours Tools 遜-60 1 20 seconds to 5 minutes
  • 6. Sammi Machinery Co., is a World~Class Supplier in the line blind valve industry whos Key-Focus is to be the best in design, engineering and manufacturing of industrial line blind valves! Sammis only business activity is Line Blocking Technology! Sammi is an ISO9001:2008 Company Engineering and designs are based on ASME Section VIII, division 1. Spectacle plates are designed based on ASME B31.1 and comparatively checked by API 590. Hazard analyses for applicable valves in accordance with EN 1050. Quality Control.
  • 7. A Sample of USA Sammi Machinery Customers are: CHEVRON EXXON MOBILE SHELL BP LUBRIZOL CHEVRON PHILLIPS CHEMICAL GE POWER SYSTEMS RHODIA (SOLVAY) DOW MONSANTO KAO SPECIALTIES DUPONT FORMOSA PLASTIC DUKE ENERGY BAYER BASF ASHLAND ROCHE
  • 8. Absolute Shutoff Quick Change One Operator No Line Spread Cost Saving No Tools Safe Simple Structure
  • 9. Sammi Sliding Type SIZES AND PRESSURE CLASSES Available from 1-60 ASME Pressure Classes 150, 300, 600, 900, 1500 (Additional Sizes and Pressure Classes Upon Request) STANDARD MATERIALS Carbon steel Body with Stainless steel for wetted parts or All stainless steel construction Special materials available upon request STANDARD SEALING Elastomer O-rings. ( FKM, EPDM, Aflas, FVMQ, FFKM, etc ) Encapsulated O-rings ( FEP+Viton, PFA+Viton, PFA+Silicone ) Spiral Wound or Graphite seal rings for high and low temperature applications Special seal ring material available upon request
  • 12. Example of an ROI completed for a recent customer
  • 13. Parts and Warranty Standard Maintenance is gasket replacement. All gaskets can be replaced at site Replacement period of seal ring can be different by gasket kind and working conditions Sammi Machinery offers a standard 3 years warranty except sealing materials
  • 14. Double Lock System Handle is secured by SS chain and locked in double so its safe even from extreme vibration Double Sealing When first O-ring is damaged, a second O- ring keep is there to prevent leakage. O Rings may be purchased anywhere as they are standard design. Part Description Safety Features
  • 15. Bleeder connection This bleeder is able to drain out fluid remaining in the line before operation Automation Remote control is available with automated operation like other conventional control valves. Options
  • 16. 20 30 40 50 60 70 80 90 100 Sliding type, NPS 24, ASME Class 300, Carbon Steel body Valve, part coupled thermal-structural F.E. Analysis (ABAQUS Ver. 6.8-EF1) ISO View Stress Distribution Fire Safety Test Extensive Testing
  • 17. ASTM Specification - ASTM F1020-82 : Standard specification for Blind valve for Marine Application ASME Specification - ASME Sec. : Materials - ASME Sec. Div. : Rules for Construction of Pressure Vessels - ASME Sec. : Qualification Standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operators - ASME B16.5 : Pipe Flanges and Flanged Fittings - ASME B16.34 : Standard for valves-Flanges, Threaded and Welding end - ASME B 16.10 : Face-to-Face and End-to-End Dimensions of Valves - ASME B 31.1 : Power Piping - ASME B 31.3 : Process Piping API Specification - API Spec. Q1 : Specification for Quality Program for the Petroleum and Natural Gas Industry - API Spec. 5L : Specification for Line Pipe - API Spec. 605 : Larger-Diameter Carbon Steel Flange - API 598 : Valve Inspection and Test - API 607 : Fire Test for Soft-Seated Quarter Turn Valves. - API 590 : Steel Line Blanks Meeting & Exceeding the following Specifications
  • 18. 36 compact type blind for isolation Ethylene(-104deg.C) line at Loading Arm Reference Pictures Sammi Line Blinds in use
  • 19. Ethane line of cracking heater for Ethylene plant Product carrier tank isolation (On board ship) Sammi Line Blinds in use
  • 20. Cooler isolation for fast chemical cleaning without stopping of the process A loading arm construction Reference Pictures Sammi Line Blinds in use
  • 23. Your Benefits No more manual nuts and bolts line blinding No downtime for lines to cool down No Cleaning your existing gate valve seats to ensure closure 100% Bubble-Tight Shutoff Visible Inspection and O-Ring replacement can be done inline Quick Change (heavy pipeline can be blinded in less than 5 minutes) Only one operator needed with no tools or hoisting apparatus No Line Spread
  • 24. Questions? Comments? Do you see any process applications?
  • 25. Need More Information? Visit our Line Blind Center www.lineblindvalve.com
  • 26. Need More Information? Visit our website at www.flowandcontrol.com
  • 28. Why ceramic valves ? 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 28 Abrasive & Corrosive Applications Longer service life than Commodity Valves Individual wear parts
  • 29. Design against wear 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 29
  • 30. Standard Technical Data 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 30 o Flange Sizes: (1/2) (12) o Center Body Sizes: (1/2) (6) o Class: (ANSI 150 300 lbs) o (ANSI 600 lbs) available o Temperatures: standard. up to +180属C o special: up to +850 C available o Face-to-face: ANSI B16.5 or custom o Leakage rate acc. to ANSI IV o (ANSI V Available) o Actuator mounting acc. To ISO 5211 o
  • 31. 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 31 BALL VALVE KST Body & flanges: SS304 Stem: 2205 Duplex Stainless Steel Ball: Zirconia Ceramic Seats: 99.5% Alumina Ceramic Liners: 99.5% Alumina Ceramic Packing & sealing: VITON / PTFE
  • 32. 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 32 BALL VALVE KSV Body: SS304 (not wetted) Flanges: CS fully HALAR Coated Stem: Alloy 59 Ball: Zirconia Ceramic Seats: 99.5% Alumina Ceramic Liners: 99.5% Alumina ceramics Packing & Sealing: Viton / PTFE
  • 33. 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 33 BALL VALVE KAT SPRING LOADED Upstream Seat Class V Shutoff
  • 34. 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 34 Sliding Disc Valve Flange Connections 3/8 to 3 Temp. to 310属C (special SSC HT: 450属C) Body: SS304 Flanges: SS304 Stem SS304 Discs: 99.5% Alumina Ceramic Liners: 99.5% Alumina Ceramic Packing & sealing: Viton, PTFE Control of small flows. Low CV requirements. Pulp & paper: TiO2, talcum, MgO2, kaolin, clay, lime.
  • 35. Pulp & Paper applications 13.06.2024 息 CERA SYSTEM Verschleischutz GmbH 35 Pulp preparation (from pulp to digester): - Pulp + Sulfuric Acid or Sodium Sulfite lime mud. - Pulp rejects from cooker / digester: pulp + lime - Causticizing: green liquor treatment with lime Paper machines (color kitchen): -Paper upgrading: filler & absorber materials, i.e. Kaolin, Magnesium Peroxide, hydro-coal. -Paper coating / glazing: Titanium Dioxide, silica, talcum

Editor's Notes

  1. Wed like to thank Mike Hart for arranging the lunch and learn. We are Flow and Control Engineering, located in Fernandina Beach, on Amelia Island, Florida. We are your local Sammi Line Blind source in Savannah.
  2. You can find a great deal of Sammi content on our web site at www.flowandcontrol.com or, our line blind center at www.lineblindvalve.com With us today is Jarrod Lentz of SR Technologies. Jarrod covers the Carolinas and was kind enough to share the Sammi Demo-Unit with us today!
  3. What is Line Blanking?..........When do we Blank or Blind? Did I miss anything? Do you have any existing line blind valves in service now?
  4. ALSO, HOW LONG DO YOU NEED TO WAIT, TILL YOUR PROCESS LINES, FLANGES & FASTENERS COOL DOWN, SO YOU CAN GET THE JOB DONE?
  5. So, with a Line Blind Valve, it takes 1 man, 20 seconds to 5 minutes to operate the Line Blind valve!
  6. Sammi Machinery is a ISO Rated manufacturer whos only core business us the engineering, design and manufacturing of line blind valves! Their designs meet US ASME standards, applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at pressures exceeding 15 psig.
  7. Several major US companies that have been using Sammi Line blind valves include.
  8. There are four basic designs of Line Blind valves which are, Sliding Type, Swing Type, Compact type, (for larger line sizes) and non-spill type where the valve body is covered, to prevent hazard or pollution during operation.
  9. For the sake of time, I am going to review the Sammi Sliding Type valve. All additional information is available on the handouts as well as in great detail on our website at www.flowandcontrol.com or www.lineblindvalve.com
  10. Some people ask us, Why cant I just use a knife gate valve? One simple answer would be that product material can get hung up and accumulate on the bottom seat of the knife gate and requires cleaning. A good point to consider is also that Line Blind valves will not see any seat or gate erosion, ensuring positive shut-off. 100% Bubble-tight shut-off!
  11. This was for a papermill in Florida
  12. All Sammi Line Blind valves feature a 3 year warranty. Standard maintenance are gasket replacement and o-rings, both dependent upon operating conditions.
  13. Built in safety features include both an added Stainless Steel chain, in addition to the locking lever, as well as redundant o-ring sealing as a back up to prevent leakage.
  14. NPT bleeder connection can be added, to drain any remaining fluid and can be closed off with a NPT plug. We can also automate these valves in a open-close operation. We dont recommend smart positioners as these valves are not for throttling use!
  15. Many of the world Class ISO rated valve manufactures use modeling, by using techniques such as FEA of Finite Element Analysis. Sammi Line Blind valves are hydro-tested beyond designed Pressure Class and can also provide fire safety testing for Class One DIV 2 intrincically safety requirements.
  16. Some examples of Sammi Line Blind valves in SERVICE include..a larger 36 Compact design, as well as a valve is cryogetic service.-104 deg C, which equals XXX deg F.
  17. Sliding type valve example in a ethylene lant, as well as maritime service for a ocean tanker..
  18. Process application, allowing for faster cooling, to help maintain process UPTIME!!! Another example shown is for a manifold, using line blinding for isolation & complete control!
  19. Here are several examples of different applications, different types and orientations.
  20. Further examples of Sammi line blind valves in industrial applications.now, lets take a look at a demo unit, to see 1st hand a Sammi product in person!