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Sivalingam.S
# Falcon Technologies International L.L.C .P.O.Box 31017, Ras Al Khaimah - United Arab Emirates.
E-Mail: shivalingam1986@gmail.com; Contact No.: +971 561359493 & +971 553559580
Seeking challenging assignments across / Process Enhancement/ Operations and Maintenance in an
organisation of high repute.
Profile Overview
 A seasoned professional with nearly 10 years of experience in Production and assembly Operations, Process
Enhancement, Operations and Maintenance.
 Presently associated with Falcon Technologies International as P&P engineer.
 Experience in projects for optimisation of manufacturing systems with respect to Cost, Resource Deployment, Time Over-
Runs and Quality Compliance; evaluated project progress & taking adequate corrective actions.
 Skilled in data collection and analysis, material handling system evaluation, throughput and bottleneck identification;
carried out the efficient troubleshooting in case of problems in functioning of process related equipments.
 Effectively conceptualised and completed various operations pertaining to maintenance repair and up keeping of various
molding equipments.
 Handled significant installations and commissioning in the plants and directed all functions pertaining to inspection, pre-
commissioning and functional testing.
 Proficient in managing operations in compliance with the set parameters & standards.
 Contributed significantly in carrying out Plant Layout Preparation bringing in Methods Improvement, Cycle Time
Reduction and implementing the IE Techniques.
 Highly self-motivated and goal-oriented equipped to enter and operate successfully in a professional environment.
Areas of Proficiency
Production Management / Procurement
 Overseeing production related tasks including planning, procurement, assembly, control & trouble shooting for achieving
the planned periodic schedules.
 Reviewing the operational practices, identify the areas of obstruction / quality failures and work out system and process
changes for qualitative improvement.
 Preparing & implementing Operating Procedures and Work Instructions; handling the process of inventory management.
Operations & Maintenance
 Identification of troubles and trouble shooting
 Planning, preventive & predictive maintenance to increase equipment reliability as well as plant availability.
 Working out annual maintenance plan and building quality in the process and maintenance practice.
 Identifying areas of bottlenecks /breakdowns and taking steps to rectify the equipments through application of trouble
shooting tools like root cause analysis.
 Executing cost saving and energy saving techniques/measures and modifications the system to achieve substantial
reduction in O&M Expenditures and work within the budget.
 Exposure in planning and production schedule.
Installation and Commissioning
 Managing activities pertaining to installation & commissioning of a wide range of automated plants.
 Conducting inspection, pre-commissioning and functional testing to ensure the performance capacity of various machines
and equipments.
Quality Management
 Ensuring compliance with Quality Assurance Measures that monitors the consistency and quality of services provided to
specialised equipments and Instruments.
 Recommending equipment purchases & standardisation based upon history and experience.
 Facilitating inputs during conceptualisation of project, finalisation of drawings and stabilisation.

CAREER CONTOUR
Since Dec’09 Falcon Technologies International L.L.C., RAK,UAE
as P&P engineer.
FTI offers a complete product portfolio of professional and archival optical data storage solutions according to DVD and Blu-
Ray recordable standards. Products are manufactured with original materials guaranteed to deliver the highest performances
in the most demanding environment .FTI media is utilized for mission-critical tasks including corporate data storage, archival
and medical applications and large scale duplications.
Roles and Responsibilities
 Manpower allocation.
 Time per disc calculation.
 Productivity improvement.
 Meet production commitment as per customer spec.
 Multi skilling of operators.
 Hourly production monitoring.
 Time planning of development activities & monitoring.
 Follow the KANBAN in production line.
 Responsible to take training for operator.
 Responsible to close production order.
 Conducts daily meeting with operators to ensure all issues to production & Quality bottle neck or roadblocks are deal
properly and preventive and corrective action is taken in timely basis by coordinating with support staff
 Shift end reporting.
 Defect reduction through POKA YOKE.
 Control of Rejections using quality tools.
 5s improvement activities in production line.
 Using quality tools to analyze corrective action and preventive action.
 Maintaining traceability and product identification.
 Facilitate and conduct investigation of product complaints and to establish corrective/preventive actions.
 Attending line meeting to resolve quality issue everyday.
 On line problem solving in production line.
 Knowledge of Material Handling & Maintenance.
 Updating The Factory Monitor Services Each Hour On Production.
 Calculating the manufacturing failure rate in PPM
 Preparing Standard operating Procedure & OCAP
 Preparing weekly, monthly and yearly Plan Vs Actual reports.
 Making GRN and LTO for finished products after QC check as per standard.
 To give feedback and necessary support to PPL in case of quality related problems with raw materials to allow purchasing
to request corrective action from suppliers and to improve supplier’s performance.
Milestones
 Played a vital role in sorting out various quality issues.
 Successfully carried out the facilities planning, layout preparation for manufacturing and assembly lines.
 Adeptly implemented the improvement projects for cost reduction and process optimisation.
 Skilfully prepared the material and process flow definition, mapping and optimisation.
 Instrumental in identifying & eliminating the non-value added operations to implement lean manufacturing techniques.
 Received best employee of Falcon in December 2012.
 Completed my scrap reduction project.
 Completed a project in Resin shortage defect reduction.
Training Programs
 Training program on Operation & Maintenance of Optical Media machine (Automotive)
 Training program on Six Sigma & Lean Manufacturing
 Doing Six Sigma green belt in ASQ university (USA).
 Statistical analysis training completed certificate from Minitab Corporation.
Tools known
 5’S
 KAIZEN
 7 QC tools
 TPM

 First Aid & Fire Fighting
 Poke-Yoke
 ISO
 Lean Manufacturing
 Six Sigma methodology
Academia
DCE from N.M.S kamaraj Polytechnic, Pazhavilai, Nagercoil. (April-2005)
IT Skills
OS : Windows 9x, Windows XP, DOS,MS office.
Personal Dossier
Date of Birth : 21.07.1986.
Permanent Address : #Pandarapuram,Thovalai,kanniyakumari-629302, Tamil Nadu.
PLACE: RAK,UAE.
DATE : (S.Sivalingam)

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production engineer

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