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Qualimatest - Automatic quality control system for cutting industry

Ivan Meissner
Ivan Meissner

Unique solutions for quality control systems Qualimatest SA: Your business partner The industrial vision measures the visible. This technology is used for quality control applications and production automation A global vision Qualimatest is a Swiss company leader in the realization of systems in vision and automation. Since its creation in 1989, hundreds of systems have been developed, installed and maintained in the entire world for a qualified clientele in the watch industry, in the medical industry, in the automotive and railways companies. A multidisciplinary team The Swiss quality of QMT services is applied by a multidisciplinary team of engineers and scientists selected for their skills, their dynamism and their creativity. By listening its customers, the team gathers its complementarities and experience to elaborate projects that can be complex and large and often need flexibility, accuracy, pertinence and speed. A Swiss Made platform In order to propose innovative and efficient solutions, QMT has developed its own platform called QMT Vision Inspector. A range of equipments has been derived from this platform to offer standard and performing solutions, especially in the Quality Control.

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Unique solutions for quality control QUALIMATEST SA Automatic quality control for the cutting industry QUALIMATEST SA |Chemin du Pont du Centenaire 109 1228 Plan-les-Ouates (Gen竪ve) | Suisse Tel : +41 22 884 00 30 | Fax : +41 22 884 00 40| info@qmt.ch
More than 20 years of expertise in delivering of solutions for quality control 1989 Foundation of the company 1991 Partnership with National Instruments (technology provider) 1995 Cr辿dit Suisse price issued for a QMT vision system 2006 Implementation of a new project oriented structure 2008 Placing on the market of QMT Vision Inspector and QMTInspect-R 2009 20th anniversary of QMT, placing on the market of WatchProjector 2010 New premises 2011 Certification ISO 9001 of the company (after certification CSIA on 2003) 2012 Placing on the market of 3 new sorting machines QMTInspect D辿colletage| 2
A interdisciplinary team for a swiss service An independant limited company located in Plan-les-Ouates (Geneva) 17 empoyees Department Effective Project management 3 Technique 11 Sales and marketing 2 Administration 1 D辿colletage| 3
The reliability of our products and service are the central values of Qualimatest D辿colletage| 4
A very high level of service for the realization of vision and automation solutions D辿colletage| 5
An organization for maintenance management and sustainability An organization to ensure optinum equipment operation throughout their life Basic benefits o Assistance and support with guaranteed delivery times o Telemaintenance A proposal with choice options for the customer o Updating of the software o Preventive maintenance o Spare parts o Management of the sustainability of the equipment o Others according to customer requests D辿colletage| 6
A large customer panel 4 main markets : Watch (50%), Railway (15%), Automotive (25%), Medical (10%) Swiss and international customers o Watch : Audemars Piguet, Breitling, Patek Philippe, Ulysse Nardin, Swatch Group, o Rail : CFF, Speno International o Automotive :Baud Industries, Continental, DuPont, Sonceboz, o Medical : Allergan, Becton Dickinson, Johnson & Johnson, Medtronic, More than 300 installed and maintained systems worldwide D辿colletage| 7
The strengths of Qualimatest solutions for automatic quality control Improve the repeatability of the control Lower costs of visual control (mean tens of k per year with an automatic sorting machine) Minimize the costs of non-quality by automatic 100% control Collect statistical data to drive the production and continuous improvement D辿colletage| 8
Qualimatest offers a high level of service An ISO 9001 certified organization A draft process adapted to the industrial world to ensure achievement of customers objectives and deadlines A team of experts in vision, computer science, mechanical and automation Long experience in the automotive markets and micromechanics An organization for the maintenance management of delivered equipments D辿colletage| 9
Control systems for vision based on a powerful and efficient swiss made platform QMTView A reliable base of development with a users interface and multilanguage Security, events logbook, etc QMT Vision Inspector Hardware platform QVIHardware complete and compatible, proposed by market leaders to ensure perennity and maintenance Treatment engine for images QVIEngine configurable to guarantee maintenance and evolution Standard communication QVICom by I/O, TCP-IP and RS232 A multi language utilization supervisor existing in three versions QVIBase, QVIPro et QVIPro-MS to better fit with utilization needs A complete range of services D辿colletage| 10
A large expertise in esthetical quality control Technology being developed in collaboration with EPFL QMTSubFace technolgy is integrated in QMT Vision Inspector platform A reliable and automatic methodology for esthetical quality control that takes into account the subjective and human analyses to the definition of acceptance limits Integrated in WatchProjector and QMTInspect D辿colletage| 11
WatchProjector : Optical equipment for automatic measure and control without contact A measure time of less than one second with an accuracy of less than one micron Automatic recognition of components does not require precise positioning An DXF superposition with automatic referencing on the part A software easy to use by operators and efficient to create programs by a technician A library of measurement functions Cutting industry applications o Accurate without appreciation by the operator of components or finished products o Production driving D辿colletage| 12
QMTInspect : Sorting machines for guaranteed 100% control D辿colletage| 13
QMTInspect-R : Control and sorting machine (glass plate) for guaranteed 100% conformity The specifications of the QMTInspect-R Automatic feeding of parts Several measurement stations modular o Vision, laser, air pad, o Dimensional measurements with a repeatability down to 1 micron o Characterization of surfaces (scratches, stains, ) o Presence/ absence Automatic multiple ejection of pieces according to measurement results Speed: up to 10 pieces per second D辿colletage| 14
QMTInspect-RM : Control and sorting machine (glass plate) for microtechnical pieces The specifications of the QMTInspect- RM Control and sorting of small components, typically from watches with high accuracy Automatic feeding of pieces by vibrating bowl or Asyfeed Pocket 1 or 2 stations with 1 ou 2 cameras o Any type of measurements with a maximum accuracy of 1 micron o No chips, stains, scratches, chocks Automatic multiple ejection of the pieces according to the measurement results Speed: up to 4 pieces per second D辿colletage| 15
QMTInspect-C : Control and sorting machine (conveyor) for guaranteed 100% conformity The specifications of the QMTInspect-C Automatic feeding of the pieces One control axis per vision o 1 or 2 vertical cameras o Dimensional measurements with a repeatability down to 3 microns o Presence / Absence chips o Limited functions for surface characterization (scratches, stains, ) Automatic ejection of wrong pieces according to measurement results Speed: up to 3 pieces per second D辿colletage| 16
QMTInspect-PL : Control and sorting machine (linear and housing) for microtechnical pieces The specifications of the QMTInspect- PL Control and sorting of small components, typically from watches, especially cylindrical (cutting industry) with very high accuracy Automatic feeding of the pieces by vibrating bowl or Asyfeed Pocket One vision station with 1 or 2 cameras o Any type of measurement with an accuracy of down to 0.7 microns o No chips, stains, scratches, chocks Automatic multiple ejection of the pieces according to measurement results avec options de mise en plateau Speed: up to 1 piece per second D辿colletage| 17
Specific developments to perfectly answer your needs
Equipment for automatic reading of engraved numbers on watch components D辿colletage| 19
Equipment for final quality control on medical device in cleanroom D辿colletage| 20
Welding station assisted by vision for the medical industry D辿colletage| 21
Quality Control of Pens for insuline injection D辿colletage| 22
Medical unit automatic assembly (robot guidance) D辿colletage| 23
Railway measuring system D辿colletage| 24
Automatic reading of train identification numbers D辿colletage| 25
An sorting machine QMTInspect-R controlling 5 parts per second with 8 cameras D辿colletage| 26
Welding control D辿colletage| 27
Bars control for cutting tools manufactoring D辿colletage| 28
Current sensors quality control D辿colletage| 29
Coins automatic packaging (robot guidance) D辿colletage| 30
Stay connected with Qualimatest or contact us Stay connected with Qualimatest www.qmt.ch www.linkedin.com/company/qualimatest-sa www.facebook.com/pages/Qualimatest/107384899337851?fref=ts www.youtube.com/user/qmtmeissner ( indique lexistence dun film) fr.slideshare.net/QMTMeissner Contact us Chemin du Pont-du-Centenaire 109, 1228 Plan-les-Ouates (Gen竪ve) T辿l. : + 41 - 22 884 00 30 Fax : + 41 - 22 884 00 40 Email : info@qmt.ch D辿colletage| 31

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Qualimatest - Automatic quality control system for cutting industry

  • 1. Unique solutions for quality control QUALIMATEST SA Automatic quality control for the cutting industry QUALIMATEST SA |Chemin du Pont du Centenaire 109 1228 Plan-les-Ouates (Gen竪ve) | Suisse Tel : +41 22 884 00 30 | Fax : +41 22 884 00 40| info@qmt.ch
  • 2. More than 20 years of expertise in delivering of solutions for quality control 1989 Foundation of the company 1991 Partnership with National Instruments (technology provider) 1995 Cr辿dit Suisse price issued for a QMT vision system 2006 Implementation of a new project oriented structure 2008 Placing on the market of QMT Vision Inspector and QMTInspect-R 2009 20th anniversary of QMT, placing on the market of WatchProjector 2010 New premises 2011 Certification ISO 9001 of the company (after certification CSIA on 2003) 2012 Placing on the market of 3 new sorting machines QMTInspect D辿colletage| 2
  • 3. A interdisciplinary team for a swiss service An independant limited company located in Plan-les-Ouates (Geneva) 17 empoyees Department Effective Project management 3 Technique 11 Sales and marketing 2 Administration 1 D辿colletage| 3
  • 4. The reliability of our products and service are the central values of Qualimatest D辿colletage| 4
  • 5. A very high level of service for the realization of vision and automation solutions D辿colletage| 5
  • 6. An organization for maintenance management and sustainability An organization to ensure optinum equipment operation throughout their life Basic benefits o Assistance and support with guaranteed delivery times o Telemaintenance A proposal with choice options for the customer o Updating of the software o Preventive maintenance o Spare parts o Management of the sustainability of the equipment o Others according to customer requests D辿colletage| 6
  • 7. A large customer panel 4 main markets : Watch (50%), Railway (15%), Automotive (25%), Medical (10%) Swiss and international customers o Watch : Audemars Piguet, Breitling, Patek Philippe, Ulysse Nardin, Swatch Group, o Rail : CFF, Speno International o Automotive :Baud Industries, Continental, DuPont, Sonceboz, o Medical : Allergan, Becton Dickinson, Johnson & Johnson, Medtronic, More than 300 installed and maintained systems worldwide D辿colletage| 7
  • 8. The strengths of Qualimatest solutions for automatic quality control Improve the repeatability of the control Lower costs of visual control (mean tens of k per year with an automatic sorting machine) Minimize the costs of non-quality by automatic 100% control Collect statistical data to drive the production and continuous improvement D辿colletage| 8
  • 9. Qualimatest offers a high level of service An ISO 9001 certified organization A draft process adapted to the industrial world to ensure achievement of customers objectives and deadlines A team of experts in vision, computer science, mechanical and automation Long experience in the automotive markets and micromechanics An organization for the maintenance management of delivered equipments D辿colletage| 9
  • 10. Control systems for vision based on a powerful and efficient swiss made platform QMTView A reliable base of development with a users interface and multilanguage Security, events logbook, etc QMT Vision Inspector Hardware platform QVIHardware complete and compatible, proposed by market leaders to ensure perennity and maintenance Treatment engine for images QVIEngine configurable to guarantee maintenance and evolution Standard communication QVICom by I/O, TCP-IP and RS232 A multi language utilization supervisor existing in three versions QVIBase, QVIPro et QVIPro-MS to better fit with utilization needs A complete range of services D辿colletage| 10
  • 11. A large expertise in esthetical quality control Technology being developed in collaboration with EPFL QMTSubFace technolgy is integrated in QMT Vision Inspector platform A reliable and automatic methodology for esthetical quality control that takes into account the subjective and human analyses to the definition of acceptance limits Integrated in WatchProjector and QMTInspect D辿colletage| 11
  • 12. WatchProjector : Optical equipment for automatic measure and control without contact A measure time of less than one second with an accuracy of less than one micron Automatic recognition of components does not require precise positioning An DXF superposition with automatic referencing on the part A software easy to use by operators and efficient to create programs by a technician A library of measurement functions Cutting industry applications o Accurate without appreciation by the operator of components or finished products o Production driving D辿colletage| 12
  • 13. QMTInspect : Sorting machines for guaranteed 100% control D辿colletage| 13
  • 14. QMTInspect-R : Control and sorting machine (glass plate) for guaranteed 100% conformity The specifications of the QMTInspect-R Automatic feeding of parts Several measurement stations modular o Vision, laser, air pad, o Dimensional measurements with a repeatability down to 1 micron o Characterization of surfaces (scratches, stains, ) o Presence/ absence Automatic multiple ejection of pieces according to measurement results Speed: up to 10 pieces per second D辿colletage| 14
  • 15. QMTInspect-RM : Control and sorting machine (glass plate) for microtechnical pieces The specifications of the QMTInspect- RM Control and sorting of small components, typically from watches with high accuracy Automatic feeding of pieces by vibrating bowl or Asyfeed Pocket 1 or 2 stations with 1 ou 2 cameras o Any type of measurements with a maximum accuracy of 1 micron o No chips, stains, scratches, chocks Automatic multiple ejection of the pieces according to the measurement results Speed: up to 4 pieces per second D辿colletage| 15
  • 16. QMTInspect-C : Control and sorting machine (conveyor) for guaranteed 100% conformity The specifications of the QMTInspect-C Automatic feeding of the pieces One control axis per vision o 1 or 2 vertical cameras o Dimensional measurements with a repeatability down to 3 microns o Presence / Absence chips o Limited functions for surface characterization (scratches, stains, ) Automatic ejection of wrong pieces according to measurement results Speed: up to 3 pieces per second D辿colletage| 16
  • 17. QMTInspect-PL : Control and sorting machine (linear and housing) for microtechnical pieces The specifications of the QMTInspect- PL Control and sorting of small components, typically from watches, especially cylindrical (cutting industry) with very high accuracy Automatic feeding of the pieces by vibrating bowl or Asyfeed Pocket One vision station with 1 or 2 cameras o Any type of measurement with an accuracy of down to 0.7 microns o No chips, stains, scratches, chocks Automatic multiple ejection of the pieces according to measurement results avec options de mise en plateau Speed: up to 1 piece per second D辿colletage| 17
  • 18. Specific developments to perfectly answer your needs
  • 19. Equipment for automatic reading of engraved numbers on watch components D辿colletage| 19
  • 20. Equipment for final quality control on medical device in cleanroom D辿colletage| 20
  • 21. Welding station assisted by vision for the medical industry D辿colletage| 21
  • 22. Quality Control of Pens for insuline injection D辿colletage| 22
  • 23. Medical unit automatic assembly (robot guidance) D辿colletage| 23
  • 24. Railway measuring system D辿colletage| 24
  • 25. Automatic reading of train identification numbers D辿colletage| 25
  • 26. An sorting machine QMTInspect-R controlling 5 parts per second with 8 cameras D辿colletage| 26
  • 27. Welding control D辿colletage| 27
  • 28. Bars control for cutting tools manufactoring D辿colletage| 28
  • 29. Current sensors quality control D辿colletage| 29
  • 30. Coins automatic packaging (robot guidance) D辿colletage| 30
  • 31. Stay connected with Qualimatest or contact us Stay connected with Qualimatest www.qmt.ch www.linkedin.com/company/qualimatest-sa www.facebook.com/pages/Qualimatest/107384899337851?fref=ts www.youtube.com/user/qmtmeissner ( indique lexistence dun film) fr.slideshare.net/QMTMeissner Contact us Chemin du Pont-du-Centenaire 109, 1228 Plan-les-Ouates (Gen竪ve) T辿l. : + 41 - 22 884 00 30 Fax : + 41 - 22 884 00 40 Email : info@qmt.ch D辿colletage| 31