�ݺ�ߣ

Ravindra S. Sankpal
Mobile: 09403336598
Email:- ravisankpal_78@yahoo.com
Seeking Managerial assignments in Quality Management System and Process Enhancement with
a growth oriented organization preferably in food & Beverages Industry.
PROFESSIONAL SYNOPSIS
 A dynamic professional with over 17 years of rich experience in the department of Quality; presently
associated as Plant Manager in Anjani Foods & Beverages LDA , Angola
 Expertise in Quality Management Systems and implementing processes that will enable organization
to consistently meet and enhance customer satisfaction.
 Over 19 years of rich & dynamic experience in QA, Production in the Food Process Industry including 19 years in
the Soft Drink Manufacturing Industry.
 Expertise in managing Production & Quality Assurance operations of Soft Drinks, Packaged Drinking Water, Fruit
Juice production.
 Adept at handling the manufacturing of new product as per company standards while a new product launch &
improving the existing range.
 Proficient in managing plant operations encompassing production planning & control, material management and
general administration.
 Excellent communication with effective team leadership & organizational skills in motivating the workforce to
perform in given situation.

 Expertise in managing Production & Quality Assurance operations of Soft Drinks, Packaged Drinking Water, Fruit
Juice production.
 Adept at handling the manufacturing of new product as per company standards while a new product launch &
improving the existing range
 Comprehensive understanding and knowledge about quality standards. Proficient in implementing latest
quality techniques for improving the operational efficiency.
 Sound knowledge of quality management systems requirements in manufacturing technology domains
and possess a thorough exposure to quality cost skills.
 Adept in handling projects in process improvements and quality related activities involving resource
planning, in-process inspection and co-ordination with internal departments.
 Deft in establishing process control plan according to customer specifications and company objectives.
 Expert in using analytical instruments like UV-VIS Spectrophotometer, Auto Titer, pH Meter, D.O Meter,
Turbidity meter Analytical Balance & their calibration expert in using universal testing machine (testing
of packaging materials), BS Machine & SST.
 Skilled in maintaining quality document & quality system within department and plant as per quality
certification within the company.
 Proficiency in ensuring the compliance to HACCP, ISO:9000: 2000 and ISO:22000 systems in the Plant.
 An effective communicator with excellent relationship management skills and strong analytical, problem
solving & organizational abilities.
 Made documentation & foundation for NSF audit, passed NSF certification in A class.
 All documentation run in SAP software.
 Get One week training at China ,Zongshong of PET line of DANONE
 PET line established for BLUE in Pushpam Foods & Beverages Pvt.Ltd.Pune

 SAP Implementation with BOM creation.
 Done FAT in Newamstar China Machine supplier.
Have developed competency in the areas of:
 Quality Monitoring of Packaging Materials
 Conduction of Market Study and Analyzing the Market Samples
 Fixation of the Packaging Material Specifications
 Vendor Rating/Assessment & Development
 Quality Assurance Auditing of Various Units / Sections.
 Training Programs for the Unit Personnel, etc.
 Performance Assessment of Q.C subordinates at the unit on monthly basis.
 Introduction of New Processes/New Packaging Materials in the Units.
 Supporting/Training the Units for ISO 9001: 2000 Certification
 Arranging Statistics Report of System & Product
 Internal Quality Assurance Auditing at Plant.
CORE COMPETENCIES
Quality Management System
 Developing & working an integrated management system for meeting standard requirements of quality
standards.
 Taking stringent quality measures including preparation / maintenance of necessary documents to
ensure compliance with above standards & customer requirements.
 Periodically attending Internal Audits to assess the status of deployment of systems and take corrective
measures for achieving organizational objectives.
 Attending supplier audits and technically supporting the supplier with regards to QMS & manufacturing
process.
 Executing customer satisfaction survey (Internal & external) and improving on the points of low rating
to make the system in line with customer expectations.
 Resolving all internal and external customer complaints; taking timely corrective & preventive actions
and preventing the recurrence.
 Leading, mentoring & monitoring the performance of team members to ensure efficiency in process
operations and meeting of individual & group targets.
 Executing techniques/ measures and modifications to achieve substantial reduction in rejections and
work to reach the targets.
 Identifying scope for:
- Planning, implementing & monitoring of technological changes to enhance operational
efficiency.
- Modifications in equipments, process flow, working practices, consumables, power etc. for
controlling & reducing conversion cost per unit produced.
 Implementing latest quality techniques for rejections reduction, entailing identification of opportunities,
analysis of data, conduction of tests, cost benefit analysis, implementation and post audits.

PROFESSIONAL EXPERIENCE
March 2014 – Till Date As Plant Manager with Anjani Foods & Beverages LDA,
Angola
 Involved in planning, design for new plant in Angola.
 Done line inspection ( FAT Factory acceptance test)at supplier location Newamstar Co ltd.China.
 Fully responsible for plant construction, design, erecting & commission of 11000 BPH line.
 Fixing quality standard for raw material as well as Packaging material , for this continue communication
with supplier as well as purchase department.
 Initiating modifications and variants of products, keeping in mind consumer tastes and preferences
 Within three month first commercial production out for market.
 Managing plant operations encompassing production planning & control, material management and general
administration.
 Training of all local workers in sense of quality, hygiene & productivity.
 Supervising the product and its ingredient composition to ensure estuary requirements & initiating cost control
activities
 Seven flavors successfully launched in market.
 Set mineral recipe for Mineral water , brand Orion.
 Overseeing production involving planning, control & trouble shooting for achieving the periodic schedules.
 Formulating & ensuring implementation of the operational budgets for production & maintenance & minimizing
performance bottlenecks for high productivity with optimization of men, material & machine.
 Identifying areas of improvement and recommending process modifications and equipment modifications to
enhance operational efficiencies of machine / equipment
 Conceptualizing & implementing projects, annual improvement plans for process reengineering & technology
absorption for expansion & revamping of the plant ensuring smooth operations within time & budget frames.
 Within one year we go for 24000 BPH Sacmi line , This line first commercial product launch in market within
three month of starting commissioning of line.
 Quality-
 Achieved set goals, quality Index for Beverage Product & Package Quality parameters & process monitoring.
 Maintain and implement to Intl. standards of quality systems such as ISO 9001 & HACCP.
 Perform internal audits on ISO 9001, HACCP.
 Tracking of Corrective action plans developed based on the internal and external audit findings and report status
to Senior Management.

 TPM (Total Product Management) implementation for monitoring Product age at Distribution as well as at retail
stages and report status to Sr. Management.
 Handling consumer / customer concerns at market, Distribution in effective manner to sort out the concerns and
take corrective actions at plant level.
 Identifying assignable and chronic causes by the use of latest analysis techniques for eliminating wastages while
enhancing plant efficiency and productivity.
 Reviewing the operational practices, & advising on system & process changes for qualitative improvement &
energy conservation. Managing the safety in the plant and minimizing accidents/ losses.
 Liaising with external agencies & concerned Govt. Authorities for Ministrio de commercio, Inadec ,Ambeant etc to
ensure compliance to the requisite rules & regulations & obtaining the clearances & approvals.
 Instrumental in implementation of PET recycle, effluent water reuse for farming , community development.
 Manpower:-
 Motivating a large team of Quality / Production and support departments so as to optimise equipment utilization
ensuring availability of associates round the clock as per the breakdown requirements.
 Managing the assembly line workmen for achieving the periodic production targets & maintaining a high level of
quality & discipline amongst them across the department.
 Mentoring, leading & training taskforce to escalate their productivity & operational efficiencies for increasing the
productivity & profitability of the organization
Significant Achievements;
► Within two year line , production capacity increased 300%
► Implementation of HACCP
► Plant documentation set for ISO 22000.
► Within two year AFBL is Angolas Second largest unit of beverage manufacturing as well as First in
quality of product.
► Developed the QA function associates on Presentation, Trainer skills by giving them on job trainings
Successfully initiated material yield improvement task by process optimization.
► Assisted the team of Process Executives successful in arresting the repeated failures in one of the
product Quality parameters.
► Instrumental in reducing finished product wastage at online inspection station which would lead to
customer / consumer concerns, by taking special actions at inspection stations and giving rewards /
incentive in kind to operation level associates
10 Jun2009-March 2014 Q C Executive with Pushpam Foods & Beverages
Pvt.Ltd.Pune
Pushpam Foods & Beverages Pvt.Ltd.Pune is engaged in manufacturing of Energy Drinks, Soft
Drinks, Sugar Free Beverages Of Zydus Wellness, Vitamin Based Flavored Water BLUE & Juices in
Cans & Pet Bottles. Company is HACCP & ISO 22000 Certified.
 Executed the quality control functions during production as per the established norms of the Pushpam
Foods & Beverages.
 Attending training program of HACCP, ISO: 9000-2000, ISO: 14001 & ISO: 18001 etc.
 Attending training In China for PET Production & Quality.
 Responsible for HACCP , GMP & GLP & its Documentation.
 Implementation & work with 5’S’
 Handling pre Pasteurization & post pasteurization units, controlling & maintaining PU units at both end.
 Ensured the compliance with regulatory norms like PFA-1954, W&M-1977 and MPCB norms at Unit level.
 Maintained the documentation as per HACCP & ISO Management System.

 Effectively collected data of the Plant Chemical Consumption regarding cost saving.
 Maintained & updated the daily quality related documents and process analysis.
 Known about auto PLC based Juices Pasteurizer & Homogenizer.
 Being a complete knowledge of process ( IDMC System) increases sugar yield from 96% to 98%.& also
reduces use of supporting as Activated Carbon, Hyflow (Diatom us Earth) & Filter papers.
 Reduced in water usage ratio from 5.2 lit/case to 3.4 lit/case by reuse of water for floor cleaning, crate
washing pump seal cooling & Domestics use.
 Skill of Batch Preparation within Quality parameters, to achieve quality index 100%
 Improved the Beverage yield from 97.6% to 98.2% by reducing the wastage at each stage of
production.
 Reduced the Caustic from 90 Kg to 72 Kg For one time CIP. By improving CIP programs & also Line
Modifications
 Being an In charge of Water Treatment Plant responsible for all WTP activities & Water
Consuption.Reduces Water Uses Ratio.
 Maintained the treated water standard continuous Alkanity, TDS, Hardness, Cl2, pH, Conductivity,
Turbidity sanitations of sand, carbon & others filters. Conducted online analysis of sugar, CO2 content,
net content packaging qualification validation & assurances.Sanitized as per standard of various
equipments & cross examined by microbiological analysis.
 Responsible for Packaging line activities such as Pasteurization Tunnel , X – Ray rejector , Date Coders ,
Tray Packer & all line activities including manpower handling ,FG stock ,Raw material stock etc…
5 Jan 2008 - 5 June 2009 Plant Manager In Aquatech Crystal Waters Pune
Aquatech Crystal Waters is engaged with producing packaged Drinking Water. Co Packer for
Foster Packaged Drinking Water. Having capacity of producing PDW one lack Lits. per day
 Being a Plant Manager from Foundation of Factory responsible for Erection & Commissioning of all
Machinery & equipments.
 Compliance with regulatory norms like FDA, W&M-1977, MPCB & BIS norms at Unit level.
Maintained the documentation as per HACCP ,BIS & ISO Management System & gating certification of
same by facing their audits.
 Oversaw the auditing all the operational activities including Production, In-Process, Quality, Packing &
Dispatch functions as per the established norms of the company at Third Party, Contract Manufacturing
Units and In-house Units as a Company’s Representative. Monthly benchmarking to track in-market
Quality Rank
 Inspected the raw materials bulk chemicals as well as the packaging materials, which includes PET
Bottles, Labels, Shrink Film, Molded Jars, Cartons /Shippers made from Kraft Paper, Bopp Tapes .
 Track record of successfully executing projects in process improvements and quality related activities
involving resource planning, in-process inspection and co-ordination with internal departments.
 History of establishing process control plan according to customer specifications & company objectives.

15 Sept 2006 - 6 Jan 2008 QC Executive with Maestro Industries Pvt.Ltd.Pune
Maestro Industries Pvt. Limited is a Co packer of Coca Cola, engaged in manufacturing and
KINLEY Packaged Drinking Water, having capacity of packing TWO Lack Liters Per Day.
 Successfully maintained & updated the daily quality related documents and process analysis.
 Executed the quality control functions as per the established norms of the Coca Cola Company at
Maestro Industries Pvt. Limited.
 Accurately mapped training needs, imparted training program of HACCP, ISO: 9000-2000, ISO: 14001 &
ISO: 18001.
 Maintained BIS documents & successfully handled BIS audits.
 Incurred cost reduction in water usage ratio from 22 lit/case to 18 lit/case of water.
 Improved the concentrate yield from 99.6% to 99.8% by reducing the wastage at each stage of
production. Successfully improved the trade quality index .
 Being an In charge of Water Treatment Plant reduces chemical consumption in WTP by continuous
analysis of water & back Data study, by achieving quality parameters.
10 Feb 2004 -10 Sep2006 QC In charge With Om Sai Beverages Pune
Om Sai Beverages Pune is engaged in Packaged Drinking Water ( PDW) with his own Product
Crystal Blue ,Krushnai Aqua & Co packer of Max Packaged Drinking Water, having capacity of
packing One Lack Fifty Thousand Liters Per Day
 Proficient in basic and advanced chemical &microbial techniques.
 Quality improvement aspects in packaged drinking water industry.
 Responsible for all Line Activities.
 Chemical &Microbial analysis of packaged drinking water industry as per IS 14543. Hygiene audit &
management.
 Conversant with scientific instruments and computer organize.
 Manpower & resource management
07 Jun 1999 -05 Feb2004 QC Chemist With Indrayani Foods Pvt.Ltd
Shirwal

Indrayni Fooda Pvt.Ltd Shirwal is engaged in Packaged Drinking Water ( PDW) with his own
Product Aqua Fresh & Co packer of MacDowell Packaged Drinking Water, having capacity of
packing One Liters Per Day
 Raw material analysis as per company standard as well as co packers’ standard.
 Responsible for all qualitative analysis of Water, Finished Goods & Raw material.
 Responsible for daily plant activities. Manpower & resource management
References
Mr.Thakur H.
TCM Coca Cola (IEBL Aurangabad)
9850501523
Mr.Santosh Shetye
Anjani Food & Beverages
9167299323
Mr.Manish Naik
AGM ( Pushpam Foods & Bevrages Pvt.Ltd.Pune)
9767641856

Ravindra Sankpal
Email:- ravisankpal_78@yahoo.com
Phone :- 9403336598
BIODATA
NAME :- RAVINDRA SHIVAJI SANKPAL
ADDRESS :- Ravinra Shivaji Sankpal
A/P-Asawali ,Tal-Khandala
Dist- Satara
Pin-412802
PERMENANT ADD:-
Ravindra Shivaji Sankpal
A/p Asawali ,Tal-Khandala
Dist-Satara Pin 412802
Phone-02169-276333
MARITAL STATUS:- Married
DATE OF BIRTH:- 23rd
june 1978
EDUCATIONAL QALIFICATION :-
DEGREE PASSING YEAR BORD /UNIVERSITY CLASS
S.S.C 1992 SHIVAJI BORD FIRST CLASS
H.S.C 1994 SHIVAJI BORD SECOND CLAS
B.Sc. 1999 PUNE UNIVERSITY SECOND CLASS

�ݺ�ߣ

Ravi Sankpal CV

More Related Content

Ravi Sankpal CV