This document outlines the structure and key points of a presentation on research and development (R&D) in the food industry. It discusses the importance of R&D, expenditures on R&D, issues in food industry R&D, the roles of universities, government and private companies, and the consumer product development process. The ultimate goal of food industry R&D is to develop new products that meet changing consumer demands and preferences and can be successfully launched in the market.
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1. The Sixth Saudi Conference on Food and Nutrition,
Helton Hotel- Jeddah, Saudi Arabia
17-19 November, 2015
Professor Hassan A. Al-Kahtani
Food Science and Nutrition Department,
College of Food and Agriculture Sciences, King Saud
University
hkahtani@ksu.edu.sa
Prepared
for
By
2. Structure of Presentation
What is R&D and its importance?
R&D in food and agriculture sectors
R&D expenditure
Research and development issues
R&D in food industry
R&D in food system
Government involvement in food industry R&D
Consumer product research
Product development process stages
Consumer role in product development
Management of product development
Perspectives on R&D in food industry
Summary and recap
3. What is R&D?
R&D is the purposeful and systematic use of scientific
knowledge to improve mans lot even though some of
its manifestations do not meet with universal
approval. (Twiss, 1992)
To develop new knowledge and apply scientific or
engineering knowledge to connect the knowledge in
one field to that in others. (Roussel et al., 1991)
4. Why is R&D important?
Crucial to survival
Fast changing environment
Continuous technology change
Competition
Changing consumer preferences
Fundamental to marketing
Advantage is markets come from:
- Understanding what markets need (MR)
- In case of technology selling what is possible to make
- Efficient production processes
5. Food Industry Research & Development
(R&D) Aims
Basic Aim
To create new products and launch them successfully on
the market
Specific Aims
Reduce costs (lower prices)
Enhance sensory properties (more attractive)
Improve Nutritional value (dietary needs)
Improve food safety
Add convenience
Offer greater choices of food items to consumer
The end is always consumer satisfaction
6. Q. Is the ultimate aim (effective product development and
successful launching of new products) of all food companies
R&D the same?
A. Yes, but their knowledge and resource bases are very
different
Small Companies
Usually concentrate their R&D where they have strong
specialist knowledge
Large Companies
Need research in many areas and face with problems of
integrating the research and coordinating it with the
companys operating sections
7. Research and Product Development Issues
1. Balancing new product failure with product obsolescence
2. Balancing cots with overall financial setbacks
3. Consumer concerns (media & advertising)
Pesticides
Food chemical additives
4. Regulations
Food industry is one of the more heavily regulated industries.
General regulations (health, safety, labor, factory control, and
waste treatment), specific regulations (food hygiene,
standards, materials, packaging, labelling). This makes
innovation and introduction of new products difficult, long
time for government acceptance
8. 5. Minimal level of high technology
Food industry grew differently from other industries
(Electrical Engineering started by applying basic
knowledge of physics to create electric light and motors
but food industry accumulated a vast resource of
empirical knowledge, craft knowledge gained in actual
life experiences of food preservation, preparation and
cooking (only outstanding innovations, canning,
refrigeration, and irradiation)
9. 6. Lack of funding of R&D in food industry
Food industry has always been among the low spender
on R&D related to sale
Recessions and takeovers (common phenomenon) cause
R&D cutbacks and combinations of R&D dept.
Difficulty of controlling intellectual property in the food
industry (difficult to secure patent and profit from many
foods because small adaptations outside the patent can
give similar products)
This has provided a basis to produce large quantities of a
product as cheaply and quickly s possible (profits are
made from handling large sales volumes)
10. R&D in Food and Agriculture Sectors
Crop protection chemicals (herbicides, insecticides,
fungicides)
Crop seed and biotechnology (conventional and GM seeds)
Farm machinery (tractors, harvesting, planting, fertilizing
machinery)
Fertilizers (N, P2O5, K2O)
Food and animal health (pharmaceuticals, vaccines,
medicated food additives)
Animal breeding and genetics (poultry, pigs, cattle,
aquaculture)
Animal nutrition (nutrition feed additives, medicated feed
additives)
Food manufacturing
11. R&D in basic & minor biological food components
Proteins
Carbohydrates
Lipids
Flavor compounds
Colors
Minerals
Vitamins
R&D in chemical industry research
Colors
Flavors
Vitamins
Emulsifiers
stabilizers
12. Who are the Key Players?
Companies
Governments e.g., CSIRO
Universities
Future oriented
Long-term activities
13. Research in Food System
The food system includes
Production input people
Farmers and fishers
Processors
Manufacturers
Wholesalers
distributors
14. Food Research Disciplines and
Organizations
Food industry R&D need knowledge and expertise
Always need for contract research from outside
organization (university depts., government research
institutes, private consultants, market research
companies, and biological testing laboratories)
15. University vs Industry Research
Universities provide the fundamental and basic
research, which tends to be more general
Universities concentrate on pursuit of knowledge
Industry research focuses more on:
Product development
New technologies
Understanding of technologies in existing products
Technologies in manufacturing
Application of knowledge for commercial purpose
16. Private sector has become a major player in developing
new innovations for food and agriculture
Key factors driving private companies to invest in R&D
are;
Emergence of biotechnology & nanotechnology
Emergence of new scientific development
Strengthening of intellectual property rights (IPR) over
innovations (patents, trade mark protection)
Global market expansion for improved agricultural and
food products
Consumer demands for more diverse kinds of food
products
17. Integrating R&D to Overall Business Strategy
R&D should not be independent of business strategy
R&D is part of the business support infrastructure
AIMS:
Provide support of existing businesses by keeping them
competitive and supporting efficiencies
Drive new businesses and opportunities e.g., 3Ms
discovery of temporary adhesive led to creation of Post-
it notes.
Broaden and deepen technological capability for long-
term benefits
18. Private sector spent $ 19.7 billion (56% in food
manufacturing and 44% in agricultural input sector)
on food and agricultural R&D in 2007 (50% of total
R&D spending in high income countries)
Large firms (multinational operations with global R&D
and market networks ) 4-8 firms accounted for 75%
of the R&D in each sector
Globalization of food & agricultural R&D may
accelerate the international technology transfer,
reducing productivity difference across nations and
regions
19. Sales and R&D for Leading Food Manufacturing
Companies in 2008
n.a. = not available; Source: USDA, Economic Research Service using company annual reports and fortune, 2008
20. R&D Expenditure (mean) across Industries
Industry Percent (%)
Pharmaceuticals 15
Aerospace 5
Automotive 5
Chemicals 8
Electrical & Electronics 7
Food 1.5
General Manufacturing 6
Computers 12
Source: UK R&D scoreboard 2001, DTI (2002)
21. Q. Should government have a part in food industry
R&D?
A. Yes, because of three main interests
Government is responsible for the protection of public
health
The creation of wealth ,food industry is an important
part of gross domestic product (GDP)
The enhancement of scientific knowledge
All people are food consumers, and most should be
aware of the risks and benefits of food research and its
technological applications
22. The food industry is always a substantial component of
any countrys industrial base and export potential
So government and trade concerns
Concerns activated by hunger, famine, contamination
problems, and the complexities of modern food
science & technology
23. Role of Government in Food Industry R&D
Varies from country to country and from economy to economy
From time to time with the urgency of problem
Create the climate (develop a national strategy and framework for food
research by discussions with industry, science providers, and
consumers (direction for national companies but may not compatible
for multinational companies)
Governments can facilitate entry of new foods into the food system by
creating a regulatory protocol for new foods
Government encouragement by reducing the financial costs of
developing new foods by providing or ensuring finance at low interest
rate, tax incentives (giving $ 1 rebate for every dollar spent on R&D)
Government can help small companies in developing patents
Establishing linkage program between industrial companies and
universities (funded 50/50 by government and industry)
Internationally, governments could form joint research centers on food
safety, nutrition, and other consumer concerns
24. Consumer Product Research
Past Now
Consumer requiring
enough raw food items
for their kitchen
Mandating certain
characteristics in food items
Attractive
Appearance
Acceptable eating quality
Convenience
Value for money
Nutrition
Safety
Environmental and social
acceptability
overtime
25. Political pressure has been exerted:
For over 150 years to provide inexpensive and abundant
food
For over 75 years to provide safe foods
Within the last 25 years to produce food while
sustaining the environment
26. Each product combines the above features require a
multidisciplinary group of scientists and technologists
from consumer science, sensory science, nutrition,
product development and process engineering
Companies develop their methods and system for this
type of research called Product Development
28. Recent or modern research under consumer pressure
Replacing basic fats and sugars to create low-calorie foods
(texture of fat and the sweetness of sugar)
Food manufacturers cut-back in their research and rely on
specialized food ingredient processors who have
broadened their research programs (product innovation)
Product innovation
Concentration of food structures, flavors, appearances, and
nutrition even development of final consumer products
(new ingredients, new formulations, and innovative
processing method)
29. Food Production Research Includes
Design of the final foods
Design of the raw materials to satisfy the next
consumer link in the food chain
Control of the production to give consistent quality
and food safety
30. Design in the field
Consumer demands for natural and fresh foods
Multidisciplinary research by molecular biologist, plant
breeders, food scientists (food chemistry, nutrition, food
physics, and food engineering) to develop specific foods
High-protein wheat for bread making
Weak-protein wheat for cookie-making
Canola oil for nutritional foods
Special maize for fiber production
High solid tomatoes for tomato paste
Sheep breeds for low-fat meat products
31. Ingredient Research Industry
Process engineering research base
Grow through three stages:
1. Extraction and purification of raw plant, animal, and marine
materials
2. Separation of the total material into fractions
3. Treatment of fractions to give specific ingredient properties
Example
Hydrogenation
(firm fat)
Vegetable
oils
Refining to
remove gums,
colors, odors
Separation into
fat & oil fractions
Cooking and
salad oils & fats
32. Product Development
Aim
Develop and launch products onto the market
according to the companys business strategy (R&D
activities)
33. Product Development Process Stages
1. Business analysis
2. Product idea generation
3. Screening
4. Product concept development
5. Product design
6. Product testing
7. Production and marketing development
8. Commercialization
9. Market introduction
10. Post-launch analysis
36. Consumer Role in Product Development
Active consumer participation is integral to total product
development
Consumer surveys and focus groups study
Analysis of consumer needs and new product ideas
Developing acceptable product concepts in consumer
language and then develop technical design specifications
Product prototype is tested by consumer (a large-scale
consumer test)
After the launch who is buying the product, repeat
buying patterns, how consumers actually like the product
37. R&D Team
Multidisplanary
Qualification
Skills
Harmonization
Joint effort
Groups:
1- Maketing group 2-Analytical group
3-Formulation and processing group
4-Sensory evaluation group 5- packaging group
6-Microbiology and Quality control group( proper
methodology , HACCP,.)
38. R&D Team Operations
Selected Ideas Benchtop Pilot plant
Commercial
operations
Identification( Identical samples at each stage) is a must
40. Management of Product Development
Management can control the research quality, outcome, time, and costs
Management needs to be involved in early stage and in later stages when large
investment decisions are made.
Overall project must have an objective with predicted costs and timelines from
the beginning of the project
Allow researchers to work creatively and positively within each stage without
need for bureaucratic controls
Management must provide an atmosphere for innovation, reduce potential
staff frustration, while still providing guiding controls
Management and researchers study the outcomes of each stage so that
decisions on stopping or putting more money and time can be made
cooperatively, constructively, and quantitatively (systematically decisions not
just by gut feelings)
41. Perspectives on R&D in the Food Industry
1. The food industry needs to cut costs but remain innovative (innovation in
bioscience)
2. R&D will continue to grow in disciplines of chemistry, biotechnology, and
process engineering and more research in molecular biology, microbiology
and biological engineering
3. Food ingredient processors and food equipment engineers are the major
investors in R&D
4. Food manufacturers (companies producing final consumer products) will
continue product development driven by continuing consumer market
demand (increased research on food safety and nutrition)
5. Supermarkets (a domination part of the food industry today) have been weak
in funding research but this may change (research related to food poisoning)
6. Future of food research and development in the next decade multinational
food companies will continue in domination food industry they have
sufficient finance for basic R&D they will not allow the knowledge to become
public (results tightly held and controlled)
42. Summary and Recap
Food industry abounds with imitators, and products
change quickly (formal intellectual property
protection rights play a small role in motivation
research)
Failure rate of food products development is high
(>70%) but original concept products are more likely
to be successful than copy-cat or me too products
Managing R&D in food industry is not valued as highly
as it should be (managers outside R&D unit rarely
appreciate the value of R&D)
43. con. Summary and Recap
Firm-level data on food manufacturing R&D are
limited and incomplete
Expenditures on food manufacturing R&D is
increasing but research intensity in food
manufacturing is low compared in other agricultural
input industries
Consumer demands product characteristics
(convenience then quality then value) and expect
many new products
Most of the R&D in the industry appears to be directed
to product, as opposed to process innovations