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- 1. Sunil H Phone No.: 918149723896/+919986776969 E-Mail: sunilholagunda1010@gmail.com Seeking assignments in Industrial Automation / PLC Programming/Controls Engineer with a reputed organisation Profile Snapshot • 4.5 years of experience in Industrial Automation & PLC Programming using various Plcs, Hmi & also experienced in Operation & Maintenance of MCC, PCC, High capacity Motors and Transformers. • Possess skills in managing the spectrum of activities inclusive of control systems • Exposure in handling site operations and accountable for quality service & timely completion of projects • Well versed with different types of PLCs (Siemens,Omron,B&R,Messung) ,HMIs • Excellent skills in team building, troubleshooting capability and proven abilities in planning and managing resources Areas of Expertise • Anchoring commissioning of machines & equipments and ensuring completion of project in minimum turnaround time and effective resource utilization • Automation & Control Systems involving configuration, programming and testing of PLC Systems • Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor • Focusing on optimisation of process parameters and initiating process improvements for achieving cost reduction and productivity targets Organisational Experience 1. Since October’15 working with Randstad India Pvt Ltd, Pune as a PLC Programmer Title: S101 Engine Assembly Line (Current project) Client: Mahindra Heavy Engines Pvt Ltd Team Size: 1 Period: 120 days( Contd..) Description: The project includes the following 1. S101 Head Sub Assembly and PCR: The assembly is built for two head models (Gasoline & Diesel). Technical objects employed in the loop are Siemens PLCs, IMs, HMIs, Scanners, Drives Printers , Ateq (Leak Test Master) RFID, MES (Manufacturing Execution System) and Addon blocks. More than 500 I/Os are used. 2. From August’12 to September’15 worked with SPM India Ltd., Bangalore as a Programmer Key Result Areas Title: S101 Engine Assembly Line Client: Mahindra Heavy Engines Pvt Ltd Team Size: 2 Period: 180 days Description: The project includes the following 1. S101 Engine Assembly Line Loop 1 & 2: The Loop is built for two engine models (Gasoline & Diesel). Technical objects employed in the loop are Siemens PLCs, IMs, HMIs, Scanners, Number Punching unit, Printers ,Nutrunners, Ateq (Leak Test Master) RFID, MES (Manufacturing Execution System) and Andon blocks. More than 1500 I/Os are used. Title: 8 Spindle N/R Stn Client: Avtec Ltd Team Size: 1 Period: 10 days Description: The Machine consists of single station which includes an 8 spindle nut runner unit, used for tightening the nuts at a predetermined torque.(Interfaced with Bosch Nut runner)
- 2. Title: Gauging Machine Client: Mahindra & Mahindra Pvt. Ltd. Team Size: 1 Period: 15 days Description: The Machine consists of Two Stations, Number Marking Station & Gauging Station. Number Marking Unit Consists of Printer, Scanner & a Number Marking Unit. Machine is also employed with Data Saving Technique in server. Title: Gauging Machine Client: Mahindra & Mahindra Pvt. Ltd. Team Size: 1 Period: 25 days Description: The Machine Consists of Scanner, LVDTs & Data Saving in PC. Title: Pressing Machine (2 nos) Client: Mahindra & Mahindra Pvt. Ltd. Team Size: 1 Period: 20 days Description: The Machine consists of 8 different cycles, For each cycle different kinds of Bearings, Oil seals are Pressed with Pressure controllable valves. For Every cycle different Dolly& Component Locators are used. Title: Welch Cup Pressing Machine Client: Mahindra & Mahindra Pvt. Ltd. Team Size: 1 Period: 30 days Description: This Machine consists of 3 Stations having loading conveyor, Fixture conveyor & Unloading Conveyor. Loading Station for Glue application (with Turn table), Fixture Station for Pressing & Unloading Station to Unload the component (with Turn table). Title: Cup Pressing Machine Client: Mahindra & Mahindra Pvt. Ltd. Team Size: 1 Period: 25 days Description: The Machine Consists of two Stations for two different component model, For one component model, cups are pressed only in first station & for other component model cups are pressed in both the stations. Title: Leak Testing Machine(6 NOS, 4 Dry type & 2 Dry n Dip type)) Client: Craftsman Automation Pvt. Ltd. Team Size: 1 Period: 120 days Description: The Machine consists of 4 parts loading, unloading, fixture conveyor &Turn Table. Machine is employed with leak test panel which will differentiate the leak of the component with the master chamber. Digital inputs are given to the Leak Test Master to Start and stop the Testing Process. Once Testing is completed, LTM give Pass/Fail Result of the component. Title: Pressing Machine Client: Mahindra & Mahindra Pvt. Ltd. Team Size: 1 Period: 8 days Description: The Machine consists of 4 different component models, for each component model, different kinds of bearings & oil seals are Pressed with Pressure controllable valves. Title: Valve Seat Inspection Table (2 nos) Client: Nippon Piston Rings India Limited. Team Size: 1 Period: 40 days Description: The Machine consists of two stations. First station includes a Hopper, Vibrator and a Laser sensor depending on which Valve seat Orientation will be changed, Then Valve seat with the correct orientation will be moved to the second Station. Second Station consists of 3 Digital Counters, 1 Digital Timer, 3 LVDTs (Check OD,ID & Height of Seat) along with Digital controller. Digital controller collects the values from all the LVDTs and gives the Pass/Fail Results of individual valve seat. Cycle time of the Machine is 40seats/Min.
- 3. Title: Valve Seat Chamfering Table (2 nos) Client: Nippon Piston Rings India Limited. Team Size: 1 Period: 40 days Description: The Machine consists of two stations. First station includes a Hopper, Vibrator and a Laser sensor depending on which Valve seat Orientation will be changed, Then Valve seat with the correct orientation will be moved to the second Station. Second Station consists of a Lathe Machine, Mitsubishi VFD Controlled Motor, 3 Digital Counters, 1 Digital Timer. At Lathe Machine Valve seats are chamfered. Cycle time of the Machine is 25seats/Min. Title: Dry type Leak Testing Machine Client: Volvo Eicher Commercial Vehicles Team Size: 1 Period: 25 days Description: The Machine consists of 4 parts loading, unloading, fixture conveyor &Turn Table. Machine is employed with leak test panel which will differentiate the leak of the component with the master chamber. Digital inputs are given to the Leak Test Master to Start and stop the Testing Process. Once Testing is completed, LTM give Pass/Fail Result of the component. Knowledge Purview • Omron Plc ,Siemens ( S7-300, CPU-313C-2DP, CPU-315-2 PN/DP, ET-200 PRO,IM 151-8 PN,IM 151-3 PN/DP) Messung Plc, B&R Plc – PP45, PP420 • Communication with other devices using PROFINET, PROFIBUS & RS-232 • Creating a user friendly Graphical Display in HMI using WINCC Flexible Advance • Solving the queries of users • Usage of operating systems like Windows XP, Window Vista, Windows 7 3. From Jan’11 to Feb’12 with Bagalkot cement and Industries Limited, Bagalkot as a Graduate Engineer Trainee. • I have undergone HT/LT slip ring & squirrel cage Induction motors ,MCC & PCC feeder maintenance along with preventive maintenance and condition monitoring. • Job distribution and allocation • Monitoring progress of work Education 2010 B.E In Electrical & Electronics from BMSIT under Visveswaraiah Technological University ( VTU), Bangalore, Karnataka and secured 64.02% marks. Personal Details Date of Birth : 25th May 1989 Languages Known: English, Kannada, Hindi & Telugu Address : S/O Muralidhar.H, Old SBM Complex , Parvathi Nagar, Siruguppa(P)-583121, Bellary(Dt), Karnataka. Date:- 8.4.2016 Place:- Pune Name:-Sunil. H