RESUME R.K.Dube
- 1. R.K.DUBE Flat no.12, Anuradha Apartment, Godavari Nagar, Chinchpada, Pen, Dist.-Raigad (M.S.) India 402107 Phone +9779807409439, +917388613140,+919451286279,+918390795656, E- mail:shanichhaya@gmail.com QUALITY , PROCESS CONTROL & COST REDUCTION PROFESSIONAL CEMENT/ PROCESS INDUSTRY Dynamic & diligent with consistent record of delivering superior performances year on year OBJECTIVE: Seeking managerial role in quality control domain with a renowned company in cement / process industry. PROFILE: Technically competent quality control professional with career success of over 29 years in steering quality control function with prestigious cement manufacturing companies. Consistently achieved quality excellence conforming to stringent quality parameters of the collaborators - NCCBM, UBE Industries Ltd. Proven competencies in complying with inspection norms of BIS, ONGC,ISO, NBSM & API. Prime contributor in enhancing product quality and deriving operational economy through designing innovative product quality & process norms and implementing cost control initiatives. Awarded with certificates and cash prizes on several occasions for generating huge savings for the company. Fine tuned analytical and troubleshooting skills. Assertive team leader, trainer and motivator with excellent written and verbal communication. Key Strength Areas Quality Assurance Research & development Product/ Process Development Cost Control Inspection Management Customer Complaint resolution Energy Conservation/ Liaison Team Leadership Cross Functional Coordination PROFESSIONAL EXPERIENCE: Chief Chemist, Agni Cement Industries, Rupandehi (Nepal) Jan-2015 - Present Sr. Manager, Loha Ispaat Ltd. Raigad (M.S.) Jan 2010 - Aug-2014 Asst. Manager, Indorama -HeidelbergCementRaigad (M.S.) & Damoh (M.P.) June 1999 Aug-2009 Sr. Chemist, Panchmahal Cement Co.Ltd. Panchmahal(Guj) Sep 1996 Sep 1997 Chief Chemist, Gujarat High-Tech Ind.Ltd Amreli (Guj) Dec 1995 May 1996 Chief Chemist, Mahendra Cements Ltd. Indore(M.P.) Sep 1997- June 1999/Jan 1993- Dec 1995 Chemist, Abhishek Cements Ltd. Damoh (M.P.) Sep 1986 Jan 1993 Major Responsibilities: Quality Control: Defining and enforcing quality control systems and procedures to minimize junk generation. Conducting analysis of raw materials, clinker, cement & flue gas. Periodically arranging Calibration of lab equipments. Carrying out R/mix designing with lignite - Indian coal -Imported coal oil- pet coke. Monitoring quality of ordinary (33, 43 & 53 grade) , special (oil well & sulphate resisting), blended (PSC, PPC) cements & GGBS. Implementing corrective measures control variances. Systematically keeping quality related records. Maintaining liaison with BIS, API, ISO, NBSM & Pollution Control Boards and acquiring additional inputs to improve product quality. Arranging calibration of silos. Structuring various production & quality reports for submission to senior management. Preparing test certificates. Conducting tests to analyze and resolve customers complaints. Arranging Monitoring and support to maintain and improve plant safety on continuous basis Research & Development Steering research & development activities in various areas including Optimization of Blaine Particle size distribution & gypsum dosages Development of 65 /80 % slag cement / super sulphated cement & masonry cement Activators New grinding aid cum activator.
- 2. Process Control Contributing process control inputs to maintain consistency in quality. Various activities performed process control domain include Charging of grinding media Material handling Plant trouble shooting Jam cleaning Supervision of pollution monitoring House keeping Physical stock & balancing of r/materials Weighment control at packing stage Mixing of activator & gypsum Processing of LRF slag Optimizations of Fuel - Kiln Ball mill Vertical Roller Mill , Plant erection commissioning -modification . Cost Reduction Driving cost reduction initiatives by - optimizing power consumption with better productivity, conducting energy audit, using grinding aids and weight reduction of PP bags. Minimizing incidences of shortages of LDO receipt, Reduction in idle running, substituting alternative gypsum varieties, increasing slag absorption and using alternative fuels to generate operational economy. Achievements: Quality Control: Successfully designed & ran new raw mix for better quality & production at Abhishek Cements Ltd. Designed mixed fuel i.e. Pet coke + slack coal and ran it successfully at Mahendra Cements Ltd. Design & successfully ran mixed fuel i.e. lignite + slack coal at Gujarat High-Tech Industries Ltd. Achieved desired 1-day of OPC at Panchmahal Cement Ltd. Achieved desired 1-day c/strength of PSC at Indorama Cement Ltd. Achieved improvement in 28-days c/strength of PSC by 07 MPa at Indorama Cement Ltd. Enhanced product consistency (reduction in avg. SD from 2.65 to 1.80) at Indorama Cement Ltd. Process Control Contributed significantly in converting cement mill into raw mill at Mahendra Cements Ltd. Resolved problem of higher DP of VRM bag house at Indorama Cement Ltd. Solved nagging issue of frequent jamming of air slide of VRM main bag house, Indorama Cement Ltd. Settled problem of frequent out of belt conveyor no. 01 at Indorama Cement Ltd. Resolved issue of frequent heap formation on the VRM table at Indorama Cement Ltd. Successfully handled problem of frequent jamming of double flap & feed pipe of VRM at Indorama Cement Ltd. Improved VRM out put for clinker grinding by 05.00 MT/hr & for slag grinding 14.00 MT/hr at Indorama Cement Ltd. Research & Development Successfully developed high slag % - 60, 70 & 80 % in cement with better 1-day c/strength at Indorama Cement Ltd. Resolved complaint of lower slump in concrete from the market at Indorama Cement Ltd. Published Paper on Investigations on the hydraulic activity of GGBS with varying glass content & fineness, at NCCBM seminar Hotel Ashoka New Delhi, India. Cost Reduction Generated saving of more than Rs. 7 Crore (without any investment) by implementing my suggestions on cost reduction at Indorama Cement Ltd. Earned cost saving of Rs. 35, 62,224.00 in LDO consumption at Indorama Cement Ltd. Saved Rs. 6,36,418.00 in grinding aid difference cost & consumption at Indorama Cement Ltd. Earned cost saving of Rs. 11, 11,914.00 in reuse of packing steel strips, optimization of HDPE roll consumption, reduction in shortage of diesel receipt/consumption/distribution losses etc at Loha Ispaat Aug-13 / Dec-13. Awards & Appreciations Awarded with special increment for improvement in one day c/strength (salary increase of Rs.300.00 PM after joining of two weeks) from Jt. M.D. of Panchmahal Cement Ltd. Received first cost reduction reward (Certificate & Cash Rs.7, 500.00) from The Director of Indorama Cement Ltd. Received Certificate of excellence & Cash award of Rs.20,000.00 from The Executive Director of Indorama Cement Ltd. Received performance incentive award Rs. 35,640.00 and an appreciation letter from the Management of Indorama Cement Ltd. Received Certificate Appreciations on performance from The Manager-HR of Loha Ispaat Ltd on 28 Nov-13. EDUCATION B.Sc. Date of Birth: 10/06/1966 ,Passport no.: F 7591165 Present Salary: INR Rs 4.2 lac per annum +Bonus 0.6 lac per annum + Free family accommodation & food.