This document provides information on sustainability initiatives at Rhenus Lub, a manufacturer of industrial lubricants and coolants. It discusses Rhenus Lub's focus on health and safety through developing products that are free of hazardous substances. It also highlights their use of innovative raw materials, investment in modern infrastructure, and social engagement. The document introduces new grinding oil products developed using gas-to-liquids technology that provide benefits for users through improved safety, reliability and sustainability.
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1. 01/2017
Page 3
rhenusFU800 coolant
Optimum performance optimum safety for workers
Pages 4 + 5
Sustainability at RhenusLub
The rhenus principle
Page 6
GTL technology
New grinding oils even more benefits
2. Dear business partners,
It's in our DNA: At RhenusLub, we are always on the ball when it
comes to new technologies. Yet again, wealong with our customers
have embraced a new trend: gas-to-liquids technology, or GTL. This
technology is a future-oriented process for manufacturing high-
performance synthetic oils without using mineral oils, which opens up new horizons with
regard to environmental issues.
Researching new technologies and developing environmentally friendly compositions
also helps to improve our understanding of sustainability. Whether using alternative raw
materials, excluding components that are hazardous to health or digitalising production
with the necessary vision and our expertise, we are extremely well positioned both for
today and for the future. You can find out more about this topic on pages 4 and 5 of the
current issue of impuls. Happy reading!
Dr Max Reiners Safer process. Safer profit.
Interview
Depend on RhenusLub for continued
high performance in the future
Editorial
Contents
Sustainability at RhenusLub
The rhenus principle
GTL technology
New grinding oils bring even
more benefits for users
Siane trade fair in France
RhenusLub shows
strength in innovation
Fluid management
RhenusLubNetherlands
tripling tool life
Stockfer & Leirilub
Equally strong in Portugal
D旦rriesScharmann visit
The ideal
development partnership
4
6
7
8
RhenusLub Sales Service
A crucial centre of communication for all our customers
If customers have a concern, the
RhenusLub Sales Service is an important
point of contact. But that is not all: Along
with regional managers, it provides a crucial
interface for all internal departments at
RhenusLub. We spoke to Armin Geilen,
Director of the Sales Service, about this topic.
Mr Geilen, please tell us what your team's
activities entail.
Armin Geilen: Our focus is on ensuring that
all customer orders are processed smoothly:
This includes everything from order
processing enquiries to invoicing, as well as
business complaint management and master
data management. We strive to respond to
any concerns that our customers may have
in the best possible way quickly and
competently. To this end, every customer has
a contact partner with us at the Sales Service
and within regional management. This
creates trust and provides clear channels
of communication for the highest
level of customer satisfaction. Naturally,
a high degree of personal identification
with RhenusLub and our products and a
high level of personal commitment and
dedication from every member of the team
also helps to ensure customer satisfaction.
What skills and qualifications does your
team have?
Armin Geilen: We essentially cover the
entire order process. It is really important
to have a lot of empathy for all of our
customers' needs in our work. If we can't
completely fulfil a customer's requirements,
we continue trying to find the best possible
solution. Business training in industrial
or commercial enterprises and decades of
experience have given us the specialist skills
we need to offer our customers a first-class
service. Of course, our international team
also requires language skills and a sound
knowledge of export management.
Info: armin.geilen@rhenusweb.de
The RhenusLub
SalesService:
Sylva Beek, Sonja Christ,
Regina Gilges,
Simone Klammer,
Manuela Mroos,
Birgit Schareina,
Andrea Steinh辰user,
Patricia Teasani,
Armin Geilen
2
3. Low process costs
Coolants High level of
process reliability
際際滷way oils
rhenus
Sustainability
Glossary
The most important factor for slideways and
guide rails in machine tools is positioning
accuracy, even when subject to high levels
of pressure. High surface quality and the
smallest tool tolerances possible must
also be guaranteed. With rhenusSLO68
and rhenusSLO220 slideway oils,
RhenusLub has created the perfect special
products for these demands.
The specialised lubricating oils from the
lubricant experts in M旦nchengladbach
include all of the benefits that a high-
performance slideway oil needs to
have. In particular, rhenusSLO68 and
rhenusSLO220 boast excellent stiction
levels to prevent any unwanted stick-slip.
This allows the slideway to move more
easily and significantly reduces signs of
wear. The oils also provide a high level of
際際滷way oils
Positioning accuracy under pressure is key
rhenusFU800 coolant
Optimum performance with the best possible protection for health
Skin irritation is still a tiresome problem
for many who work in the production
industry, and is often exacerbated by using
an unsuitable coolant. If a company does not
take action to tackle this problem, or acts
too late, the long-term health of employees
can be put at risk. If an employee is absent
due to illnesses caused by this hazard,
the employer will also be confronted with
increasing medical expenses. When it comes
to implementing a proactive health and
safety policy, finding sustainable yet high-
performance fluids is therefore no longer just
a side issue for many companies.
Innovation leader RhenusLub has the
solution for the many customers who
are looking for a sustainable coolant
rhenusFU800: As it is free from amines,
boric acid, formaldehyde depots and toxic
substances, the fluid does not have any
GHS hazard pictograms. This makes the
fluid virtually harmless to health and much
easier to handle as proven by its high level
of acceptance among machine operators.
Another advantage: rhenusFU800 is very
skin-friendly thanks to its low pH level,
making it of particular interest to the
numerous companies whose employees
suffer from work-related skin problems.
rhenusFU800 also offers excellent flushing
properties and corrosion protection, as well
as good long-term stability and minimal
foaming, for optimum process reliability
and maximum performance. This means
that the sustainable fluid also impresses
when it comes to costs: Replenishment
concentrations and suspending agents are
reduced, meaning long change intervals and
less cleaning effort.
This universal all-rounder is suitable for use
in a variety of industries and can be used
in complex machining processes for many
different materials.
Info: kiehl@rhenusweb.de
corrosion protection, and the high demands
concerning pressure load pose no problem.
Perfect interaction between slideway oils
and coolants is also a key factor here:
"Because our slideway oils have good
demulsifying behaviour, they are not just
flushed away by the circulating emulsion.
What's more, very little oil is taken up by
the circulating emulsion. It remains stable
for longer and ensures that the process
is reliable in the long term", explains
Daniele Kleinmann, Director of Product
Management at RhenusLub.
Info: kleinmann@rhenusweb.de
3
4. The rhenus principle designed with sustainability in mind
Sustainability at RhenusLub
These aspects all have one thing in common: Even if framework conditions or demands change
or if requirements increase the RhenusLub sustainability principle works in the long term
and is securing the future. Our products, our company, our customers.
For us, sustainability means that
we assume responsibility for health and safety.
we use innovative and therefore sustainable raw materials.
social engagement and personal responsibility are also key elements of a stable
company.
we invest in modern infrastructure and digital technology in order to do more
thanjust "meet" the demands of tomorrow.
A proactive approach for people
and health
For us, people and their health take centre
stage. In many industries, it is no longer
just about process reliability and maximum
stability: Proactive health and safety
protection is just as important when it
comes to successful production. It therefore
goes without saying that we should also
provide products that are free from labelling
requirements and are skin-compatible. We
did not just start doing this yesterday: Back
in 1991, RhenusLub launched amine and
boric acid-free coolants on the market with a
view to delivering active employee protection
and was one of the very first companies in
the lubricant industry to do so.
Protecting the environment
& preserving resources
In industries such as agriculture and
forestry, railways, construction, port
technology, open-cast mining and tunnel
construction, the lubricating greases that
are used can quickly enter the ground or
bodies of water. To ensure that the natural
world is engaged with in a responsible and
sustainable manner, RhenusLub offers a
number of environmentally friendly products
that can be easily and completely degraded in
soil or water through biochemical processes.
In this way, we are able to actively help our
customers to conduct their business even in
ecologically sensitive areas.
Protecting the environment also means using
resources responsibly a mission that is at
the very heart of our research mentality.
We identify the trends in the market early:
Which raw materials are scarce? Which
components will soon be prohibited by law?
We develop alternatives at an early stage so
that you will continue to be able to obtain
products of the same quality in the future.
Completely reliable no shortages, no drop
in performance.
Our time is characterised by new technologies
and ever-increasing performance levels. At
the same time, the issue of sustainability is
becoming ever more important for many
companies. Sustainability also plays a key
role for us at RhenusLub. As part of our
corporate identity, it forms the basis of all
that we do and is what drives our business
and has done for a long time.
We are currently a driving force in terms
of health and safety in particular, and have
been going beyond existing regulations for a
long time: We are developing lubricants in
our research department that go above and
beyond the legal requirements, meaning
that they can be used in the long term and
are future-proof. Take our rhenusFU800
coolant as an example: The fluid actively
protects the health of employees thanks
to its innovative composition and the fact
that it does not include ingredients that are
harmful to health. After all, the health of
employees is an important success factor for
sustainable production.
Water
hazard
class 1
8.59.4 pH
4
5. 5
Personal responsibility &
social engagement
We are a typical medium-sized family
business, which has one great advantage:
It not only allows us to have flexibility and
respond quickly to changes, but also enables
us to define a long-term and sustainable
direction for our business. We are not
affected by short-term changes of course such
as those that may be instigated by investors
a fundamental element that customers
and employees notice.
As a company that operates internationally,
we also assume worldwide responsibility. In
line with the UN "Global Compact" initiative,
Our industry:
Networked & digital
As an innovation leader, our qualified
employees develop and produce under state-
of-the-art conditions: With manufacturing
technologies that are constantly being
updated in line with the latest developments,
we are able to manufacture lubricants that
offer the best possible performance for our
customers. Our grease factoryone of the
most modern in Europeplays an important
role in this. And, by taking the first steps
towards the "smart factory", in 2015 we
completed an important stage as we move
towards optimised production: The intelligent
use of data and analysis of individual
algorithms means that we can truly master
the interactions that take place in complex
production processes, allowing us to control
production more precisely and control it down
to the last detail an optimisation that has a
direct and positive effect on the development
and manufacturing of our products.
Industry 4.0-oriented processes are also
becoming increasingly important to our
customers. We have developed a device,
FluidSafe LubControlSystem, that monitors
coolants online. It provides data that is
retrievable in real time, making a significant
contribution to the digital networking of the
process. After all, anything that is applicable
to our production plants is also applicable to
the businesses of our customers: Using the
latest technology and digitally networked
production, together we are shaping the
future of our industry.
we advocate the assumption of greater
corporate responsibility within our sphere
of influence, including across international
boundaries with the ultimate aim of
making the economy fairer and more
sustainable. RhenusLub also assumes
responsibility at a local level: In our role as
a major employer, we are strengthening the
business location of M旦nchengladbach. We
are also always engaging with social projects
in the area around our headquarters,
seeking to achieve greater social justice and
the sustainable development of the region.
4.0
Leitf
Konz
CONCENTRATION
35%
CONDUCTIVITY
15%
PH VALUE
25%
BACTERIAL CONTENT
25%
FACTORS AFFECTING
THE PERFORMANCE
OF COOLANTS
Leitf
Konz
Leitf
Konz
6. Coolants
GTL technology
New grinding oils bring even more benefits for users
The focus of the grinding oils in the new GTL
line from RhenusLub is on safety, reliability
and sustainability. Users benefit from an
excellent price/performance ratio, greater
fire safety, improved health and safety and a
very high level of process stability.
Forward-looking: Free from mineral oil
Behind the acronym GTL lies the chemical
gas-to-liquids process, in which natural gas
is transformed into an extremely pure oil.
This synthetic base oil forms the basis of a
new range of products from RhenusLub:
Unlike conventional fluids, because these
colourless and virtually odourless oils
do not contain mineral oils, they are free
from aromatics, nitrogen, heavy metals
and sulphur. This makes GTL products
a particularly good option even when
considering environmental aspects.
Exceptional lubricating properties
In comparison to common hydrocracked
oils, the GTL oils from RhenusLub offer
numerous advantages: With a higher flash
point, low volatility and reduced evaporation
loss, the GTL oils not only help to deliver
the best fire safety and health and safety,
they are also economical to use. The clever
rhenus composition also gives the products
good foaming behaviour and excellent
lubricating properties. This prevents wear,
increases tool life and makes the process
RhenusLub knowledge:
Considering process costs
To remain competitive
as a company, it is
not only the products
that have to be of the
highest quality. Visit
our website to find out why costs also
need to be optimally adapted to the
production process:
http://bit.ly/2gVZctt
altogether safer resulting in significant
cost reductions. Use the new technology and
benefit from our expertise in lubricants.
Info: thomas.genz@rhenusweb.de
RhenusLub currently offers two grinding oil variants based on innovative GTL
technology: rhenusEHM12 and rhenusEU12 grinding oils. Other high-performance
GTL oils are currently in development.
rhenusEHM12 rhenusEU12
Suitable for grinding steel and hard
metals
Suitable for the full-form grinding of
low and high-alloy steels and milling
operations
Advantages
Low oil mist and evaporation Low oil mist and evaporation
Low foaming (good air separation) Low foaming (good air separation)
Oxidation stability Oxidation stability
Excellent flushing properties Excellent flushing properties
High flash point High flash point
Good filterability High surface quality
Synthesis gas
production
WaterNatural gas
Air (oxygen)
Synthesis gas Hydrocarbon review
Cracking
GTL product
Fischer
Tropsch
synthesis
The GTL process
6
7. 7
Siane trade fair
Huge strength in innovation at the RhenusLub stand in France
A successful exhibition: At the Siane
trade fair in Toulouse, France from
18 to 20 October, RhenusLub showcased its
innovative products and considerable
expertise. Collaboration between France and
Germany was also a focal point here, so the
event provided owner Dr Max Reiners with
the opportunity to speak to Fabrice Himpan,
Managing Director of the French subsidiary,
and the entire sales team.
Also in attendance: Daniele Kleinmann,
Product Manager Coolants. During a
conference, they presented innovative
products from the rhenus portfolio together
with their French rhenus colleague J辿r担me
Carrier, the qualified chemist who has
recently started working with RhenusLub
at its Toulouse site. Topics that were
RhenusLub international
At the start of the year, they
RhenusLubbranchintheNetherlands
launched a comprehensive fluid management
system for a global manufacturer of
industrial packaging. With its specialist
process knowledge, RhenusLub is helping to
optimise processes and reduce costs. We
spoke with Marcel Gros, Managing Director
of RhenusLubNetherlands.
Mr Gros, how does fluid
management work for your customer?
Marcel Gros: We visit our customer on
a regular basis so that we can provide
optimum support as part of our fluid
management service. We generally check
numerous factors that influence the use of
fluids, including the coolants used, their
quality, and the stability of the emulsions.
We look for areas where we can make
further improvements. For example, we
developed a special lubricating oil for this
company that is used in the cutting presses
and makes a significant contribution to
performance. Maximum performance and
reliable production can only be achieved
by conducting regular checks as part of the
fluid management system. This includes
care and maintenance of machinery.
Fluid management
Tool life tripled!
What are the advantages for the
manufacturing company?
Marcel Gros: That's quite clear: significant
cost savings through a longer tool life.
We ensure the process is highly robust
by using high-performance lubricants in
combination with ongoing checks and step-
by-step optimisation of the fluid parameters.
We improve the products and can reduce
of particular interest to the audience
included the technical performance
of environmentally friendly coolant
rhenusFU800 and FluidSafe, the online
monitoring system for coolants.
Daniele Kleinmann and Fabrice Himpan were
also interviewed by ToulEco TV on the topic of
coolants for machining composite workpieces
and Industry 4.0 (smart manufacturing).
Theinterview is available in French on the
Siane website www.salonsiane.com or at
vimeo.com/187991811.
Info: himpan@rhenus-lub.fr
Mutual collaboration at the rhenus stand: Daniele
Kleinmann and Dr Max Reiners (right) with Fabrice
Himpan (4th from right)
consumption. On average, this has enabled
our customer to triple the working life of
its tools. In addition to the cost savings, the
outstanding service is a winning factor. If
a problem arises, we respond quickly and
can be at the customer's site in a very short
period of time. This creates security and
trust.
Info: grosm@rhenuslub.nl
8. 8
Legal note
Publisher:
Rhenus Lub GmbH & Co KG
Erkelenzer Strasse 36
41179 M旦nchengladbach, Germany
vertrieb@rhenusweb.de
www.rhenuslub.com
Contact:
Meinhard Kiehl
Telephone +49 (0) 2161 5869-84
kiehl@rhenusweb.de
Editor:
CrossPR GmbH
Telephone +49 (0) 211 86652 - 447
Design:
Alldesign
www.alldesign.de
RhenusLub international
Coolants
D旦rries Scharmann visit
The ideal development partnership
Stockfer and Leirilub
Equally strong in Portugal
Customers in Portugal are also
placing their trust in the first-class
coolants and high-performance lubricating
greases from RhenusLub, which they can
purchase locally from two dealers: Stockfer
and Leirilub.
Leirilub has been offering innovative
lubricants for 13 years, with a focus on the
automotive remodelling industry. The dealer
primarily operates in a small region north of
Lisbon where there are a particularly large
number of remodelling companies for the
automotive industry, which is very well-
developed in Portugal. It has been enhancing
its portfolio with high-performance rhenus
products since 2012. Stockfer, which was
founded in 1997, is a dealer specialising in
sophisticated tools for the metal industry
and introduced the specialised lubricants
to its product range in 2005. The dealer has
many large, well-known customers from the
automotive industry in its portfolio.
Test together, develop together: Since 2013,
machine construction company D旦rries
Scharmann has been more than just a
customer for RhenusLub: It has been a
strategic development partner.
Close collaboration forms a key element
of the partnership. In keeping with
this approach, the Sales department
from RhenusLub returned to visit the
construction company, which is also based
in M旦nchengladbach, only recently one
of many visits attended by both partners in
which the coolants used are examined: "As
part of our close collaboration with D旦rries
Scharmann, we analyse products that are
used, define requirement parameters and
discuss opportunities for optimisation. By
working so closely with our customer, we are
able to gain an even better understanding
of the effects of a coolant in use right down
to the smallest detail and our customer
benefits from lubricants that are tailored to
their specific areas of application", explains
Meinhard Kiehl, Director of Marketing,
Product Management at RhenusLub.
D旦rries Scharmann, part of the Starrag
Group, provides machine tools for turning,
drilling, milling and grinding medium to
large metal or composite workpieces.
Leirilub and Stockfer are excellent points
of contact for Portuguese customers. They
provide a perfect service and the highest
level of lubricant expertise when it comes to
sales and service for RhenusLub lubricants.
The RhenusLub branch in Spain supports
them in this task.
Info: bazcarate@rhenuslub.es
For over four years, we have been keeping
you up to date with the latest news from
the lubricant industry and what our
company is currently working on through
the medium of the RhenusLub customer
magazine "impuls". To make sure that
we continue to focus on topics that are of
interest to you, we would like to invite you
to take part in our major online survey.
We look forward to hearing from you.
50 KraftformKompakt
20-bit screwdrivers
from Wera are
available for
participants
to win.
The address for the survey is:
https://de.research.net/r/rhenuslub-impuls-en
Developing together:
RhenusLub Sales for
Southern Germany visits
D旦rries Scharmann
We want your opinion!