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Russian rotomolding conference_topic03

Ian Hansen
Ian Hansen

How to Design Quality Rotomoulded Tanks - Long Term Outdoor Performance. 1st Russian Conference St Petersburg 2018

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舒从 从仂仆亳仂于舒 从舒亠于亠仆仆亠 仂舒亳仂仆仆亠 亠亰亠于舒 How to Design Quality Rotomoulded Tanks 1- 个丶亊 丐丶OE 个AHE - 仂亳 1ST Conference Rotomolding - Russia 2018 弌舒仆从- 亠亠弍亞, 仂亳 Long term outdoor performance Topic 3 of 3 - How to design quality tanks By Ian Hansen Topic 3
亳舒亠仍仆亠 亠从 仍舒亳仂仍亠仂于仂亞仂 [丕个] 于亠舒 亳 仗仂于亠仆仆仂亶 亠仄仗亠舒 The negative effects of UltraViolet [UV] light and elevated temperature are known SunlightProtection Topic 3 舒亳舒 仂 仂仍仆亠仆 仍亠亶
丕个-仗仂亳亰于仂亟亳亠仍仆仂 UV8 弍仂仍亠 仆亠 束亟仂仍亞亳亶損 仂从 UV8 not long term anymoreUltraVioletPerformance In Australia, Qenos only manufacture polymer with UV20 rating. In Europe, Total Petrochemicals offer their tank grade (M4041UV) with UV16 and Matrix Polymers offer their tank grade (6329U) with UV15 In USA ChevronPhillips & ExxonMobil make tank grades with UV16 & UV15 In Thailand, SCG make their tank grade (M9001) with UV20 UV0 UV4 UV8 UV16 UV24 Hours of Exposure 0 4000 8000 16000 24000 0 4000 8000 12000 16000 20000 24000 UV0 UV4 UV8 UV16 UV24 UV Rating 仂仍亞仂仂仆舒 丕个-舒弍亳仍亳亰舒亳 亠仗亠 亳亰仄亠磳 于 亟于仂亶仆仂仄 亳仍亳 仂亶仆仂仄 舒仂仄 亠亶亳仆亞亠 UV8 Long term UV stabilisation now measured in double or triple the old UV8 rating Topic 3
PublishedInformation Published technical articles available ROTOWORLD March 2013 Contact ARMA leisadonlan@rotationalmoulding.com 仗弍仍亳从仂于舒仆仆亠 亠仆亳亠从亳亠 舒亳 亟仂仗仆 于 ROTOWORLD 亰舒 舒 2013 弌于磶舒 ARMA leisadonlan@rotationalmoulding.com More information on Light (UV) Stabilisation and Heat (AO) Stabilisation is available in industry magazines such as RotoWorld. Refer March 2013 issue SUN TOUGH POLYETHYLENE Topic 3
Published technical articles available ROTOWORLD December 2013 Contact ARMA leisadonlan@rotationalmoulding.com PublishedInformation 仗弍仍亳从仂于舒仆仆亠 亠仆亳亠从亳亠 舒亳 亟仂仗仆 于 ROTOWORLD 亰舒 亠从舒弍 2013 弌于磶舒 ARMA leisadonlan@rotationalmoulding.com More information on Light (UV) Stabilisation and Heat (AO) Stabilisation is available in industry magazines such as RotoWorld. Refer December 2013 issue POLYETHYLENE LONG TERM PERFORMANCE Topic 3
弌仄亠舒仆仆亠 于亠舒 Compounded Colours AS/NZS4766 only allows melt compounded colours No dry mixing of powder and pigment allowed Available in 25kg bags 3.0MI 0.938 Density UV20 AS/NZS4766 舒亰亠亠仆仂 亳仗仂仍亰仂于舒 仂仍从仂 舒亰于亠亟亠仆仆亠 仄亠舒仆仆亠 于亠舒 弌仂亠 仄亠亳于舒仆亳亠 仗仂仂从舒 亳 仗亳亞仄亠仆舒 仆亠 亟仂仗从舒亠 仂仗仆仂 于 仄亠从舒 仗仂 25 从亞 3.0MI 0.938 仍仂仆仂 UV20 3 Page 6 of 13
弌仄亠舒仆仆舒 亠仄从仂 亠亠亰 10 仍亠 Compounded tank after 10 years Roof exposed for 10 years Solar radiation 160-180 KL/Yr Melt compounded Dark Green 0.4% pigment content Magnified Roof X-Section Source : Qenos 舒舒仍仆仂亠 仂弍亠于亠亳于舒仆亳亠 Natural Unpigmented 弌仄亠舒仆仆舒 仗亳亞仄亠仆舒亳 Compound Pigment Compounded colours = increased UV protection Topic 3MeltCompoundedColours 舒 仂从舒 仆舒 10 仍亠 弌仂仍仆亠仆仂亠 亳亰仍亠仆亳亠 160-180 从仍/亞仂亟 舒于仂 舒亰于亠亟亠仆仆仂亞仂 亠仄仆仂-亰亠仍亠仆仂亞仂 0,4% 仂亟亠亢舒仆亳 仗亳亞仄亠仆舒 弌仄亠舒仆仆亠 于亠舒 = 仗仂于亠仆仆舒 亰舒亳舒 仂 仍舒亳仂仍亠仂于仂亞仂 亳亰仍亠仆亳
UV36+ Compounded Colour 亳亞仄亠仆 亟仍 仄亠亳于舒仆亳 舒仗仍舒于舒 仄仆仂亶 丕个 - 仗仂亳亰于仂亟亳亠仍仆仂亳 Melt Compounding pigments for Smarter UV performance Source : Guilda Pty Ltd UV36 + 弌仄亠舒仆仆亶 于亠 UV36PerformanceTopic 3 Page 8 of 13
PublishedtechnicalarticlesavailableARMOMagazine June2015 Contact:leisadonlan@rotationalmoulding.com Topic 3PublishedInformation
仂仆从亳仂仆仆亠 舒仆亟舒 亠于ﾑ 亟仍 仂舒亳仂仆仆 亠仄从仂亠亶 舒亶亟亳亠 亳. 仗仂仍亰亶亠 亳. 亠从仂仂亠 亳亰 仆亳 仍亠 亟亞亳. ASTM D1998 磦仍磳 仂仂亠亶 仂仗舒于仆仂亶 仂从仂亶 亟仍 仗仂 从亞仍 亠亰亠于舒仂于 弌舒仆亟舒 AS / NZS 4766 仂弍亠仗亠亳于舒亠 亞仍仂弍舒仍仆 仂仂仆 仗仂仄仍亠仆仆仂 于亠仂弍亠仄仍ﾑ亠亶 亟仂仂亢仆仂亶 从舒仂亶 亟仍 仗仂亳亰于仂亟于舒 仍ﾐ頴笑覚 亠亰亠于舒舒 于 21 于亠从亠. 仂亞亟舒 于舒 亠亰亠于舒 亟仍 舒仆亠仆亳 舒仆仂于亳 弍仂仍亠 仗仂 仂弍亠仄 亳仍亳 仗亳仍仂亢亠仆亳亠 舒仆仂于亳 弍仂仍亠亠 亠弍仂于舒亠仍仆仄, 于弍仂 仗仂仍亳仄亠舒, 亟亳仗亠亳 仗亳亞仄亠仆舒 亳 舒弍亳仍仆仂 丕个-亳亰仍亠仆亳亶 舒仆仂于 弍仂仍亠亠 于舒亢仆仄亳 亟仍 仗仂仍亠仆亳 亟仍亳亠仍仆仂亞仂 仂从舒 仍亢弍 仗仂亟从舒. 舒从仍ﾑ亠仆亳亠 舒从 从仂仆亳仂于舒 从舒亠于亠仆仆亠 仂舒亳仂仆仆亠 亠亰亠于舒 How to Design Quality Rotomoulded Tanks
Summary Design standards exist for rotomoulded storage tanks. Find them. Use them. Some are better than others. ASTM D1998 is a good starting point for simple round tanks AS/NZS 4766 standard provides the global rotomoulding industry with a comprehensive road map to manufacture any tank in the 21st century. When your storage tank becomes larger in capacity, or the application becomes more demanding, Polymer selection, Pigment dispersion and UV stability of the raw material become more important to obtain long product life. Topic 3 舒从 从仂仆亳仂于舒 从舒亠于亠仆仆亠 仂舒亳仂仆仆亠 亠亰亠于舒 How to Design Quality Rotomoulded Tanks
2018 弌舒仆从- 亠亠弍亞, 仂亳 Olga Zauzelkova & Michelle Lorenzo Ian Hansen & Leisa Donlan Hemix ARMA Halgan ARMA Topic 3
Over 30 years experience in the plastics industry. 15 years in colour compounding and grinding of powders 17 years in rotational moulding operations. 3 years as independent consultant to global rotomoulding industry Ian has previously served as President of ARMA (Association of Rotational Moulders Australasia) Also served on the board of ARMO (Affiliation of Rotational Moulding Organisations) 14 years have been involved in the manufacture of water and chemical tanks, using a variety of equipment; from rock & roll open flame machines to biaxial hot air ovens. Lectured to rotomoulding audiences around the world on Tank Design and Tank Standards. Written technical articles for Rotoworld Magazine & ARMO Rotomoulder Magazine. Currently Operations Manager at Halgan Pty Ltd Ian Hansen 亊仆 丱舒仆亠仆 Abouttheauthor Page 13 of 13 Topic 3

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Russian rotomolding conference_topic03

  • 1. 舒从 从仂仆亳仂于舒 从舒亠于亠仆仆亠 仂舒亳仂仆仆亠 亠亰亠于舒 How to Design Quality Rotomoulded Tanks 1- 个丶亊 丐丶OE 个AHE - 仂亳 1ST Conference Rotomolding - Russia 2018 弌舒仆从- 亠亠弍亞, 仂亳 Long term outdoor performance Topic 3 of 3 - How to design quality tanks By Ian Hansen Topic 3
  • 2. 亳舒亠仍仆亠 亠从 仍舒亳仂仍亠仂于仂亞仂 [丕个] 于亠舒 亳 仗仂于亠仆仆仂亶 亠仄仗亠舒 The negative effects of UltraViolet [UV] light and elevated temperature are known SunlightProtection Topic 3 舒亳舒 仂 仂仍仆亠仆 仍亠亶
  • 3. 丕个-仗仂亳亰于仂亟亳亠仍仆仂 UV8 弍仂仍亠 仆亠 束亟仂仍亞亳亶損 仂从 UV8 not long term anymoreUltraVioletPerformance In Australia, Qenos only manufacture polymer with UV20 rating. In Europe, Total Petrochemicals offer their tank grade (M4041UV) with UV16 and Matrix Polymers offer their tank grade (6329U) with UV15 In USA ChevronPhillips & ExxonMobil make tank grades with UV16 & UV15 In Thailand, SCG make their tank grade (M9001) with UV20 UV0 UV4 UV8 UV16 UV24 Hours of Exposure 0 4000 8000 16000 24000 0 4000 8000 12000 16000 20000 24000 UV0 UV4 UV8 UV16 UV24 UV Rating 仂仍亞仂仂仆舒 丕个-舒弍亳仍亳亰舒亳 亠仗亠 亳亰仄亠磳 于 亟于仂亶仆仂仄 亳仍亳 仂亶仆仂仄 舒仂仄 亠亶亳仆亞亠 UV8 Long term UV stabilisation now measured in double or triple the old UV8 rating Topic 3
  • 4. PublishedInformation Published technical articles available ROTOWORLD March 2013 Contact ARMA leisadonlan@rotationalmoulding.com 仗弍仍亳从仂于舒仆仆亠 亠仆亳亠从亳亠 舒亳 亟仂仗仆 于 ROTOWORLD 亰舒 舒 2013 弌于磶舒 ARMA leisadonlan@rotationalmoulding.com More information on Light (UV) Stabilisation and Heat (AO) Stabilisation is available in industry magazines such as RotoWorld. Refer March 2013 issue SUN TOUGH POLYETHYLENE Topic 3
  • 5. Published technical articles available ROTOWORLD December 2013 Contact ARMA leisadonlan@rotationalmoulding.com PublishedInformation 仗弍仍亳从仂于舒仆仆亠 亠仆亳亠从亳亠 舒亳 亟仂仗仆 于 ROTOWORLD 亰舒 亠从舒弍 2013 弌于磶舒 ARMA leisadonlan@rotationalmoulding.com More information on Light (UV) Stabilisation and Heat (AO) Stabilisation is available in industry magazines such as RotoWorld. Refer December 2013 issue POLYETHYLENE LONG TERM PERFORMANCE Topic 3
  • 6. 弌仄亠舒仆仆亠 于亠舒 Compounded Colours AS/NZS4766 only allows melt compounded colours No dry mixing of powder and pigment allowed Available in 25kg bags 3.0MI 0.938 Density UV20 AS/NZS4766 舒亰亠亠仆仂 亳仗仂仍亰仂于舒 仂仍从仂 舒亰于亠亟亠仆仆亠 仄亠舒仆仆亠 于亠舒 弌仂亠 仄亠亳于舒仆亳亠 仗仂仂从舒 亳 仗亳亞仄亠仆舒 仆亠 亟仂仗从舒亠 仂仗仆仂 于 仄亠从舒 仗仂 25 从亞 3.0MI 0.938 仍仂仆仂 UV20 3 Page 6 of 13
  • 7. 弌仄亠舒仆仆舒 亠仄从仂 亠亠亰 10 仍亠 Compounded tank after 10 years Roof exposed for 10 years Solar radiation 160-180 KL/Yr Melt compounded Dark Green 0.4% pigment content Magnified Roof X-Section Source : Qenos 舒舒仍仆仂亠 仂弍亠于亠亳于舒仆亳亠 Natural Unpigmented 弌仄亠舒仆仆舒 仗亳亞仄亠仆舒亳 Compound Pigment Compounded colours = increased UV protection Topic 3MeltCompoundedColours 舒 仂从舒 仆舒 10 仍亠 弌仂仍仆亠仆仂亠 亳亰仍亠仆亳亠 160-180 从仍/亞仂亟 舒于仂 舒亰于亠亟亠仆仆仂亞仂 亠仄仆仂-亰亠仍亠仆仂亞仂 0,4% 仂亟亠亢舒仆亳 仗亳亞仄亠仆舒 弌仄亠舒仆仆亠 于亠舒 = 仗仂于亠仆仆舒 亰舒亳舒 仂 仍舒亳仂仍亠仂于仂亞仂 亳亰仍亠仆亳
  • 8. UV36+ Compounded Colour 亳亞仄亠仆 亟仍 仄亠亳于舒仆亳 舒仗仍舒于舒 仄仆仂亶 丕个 - 仗仂亳亰于仂亟亳亠仍仆仂亳 Melt Compounding pigments for Smarter UV performance Source : Guilda Pty Ltd UV36 + 弌仄亠舒仆仆亶 于亠 UV36PerformanceTopic 3 Page 8 of 13
  • 10. 仂仆从亳仂仆仆亠 舒仆亟舒 亠于ﾑ 亟仍 仂舒亳仂仆仆 亠仄从仂亠亶 舒亶亟亳亠 亳. 仗仂仍亰亶亠 亳. 亠从仂仂亠 亳亰 仆亳 仍亠 亟亞亳. ASTM D1998 磦仍磳 仂仂亠亶 仂仗舒于仆仂亶 仂从仂亶 亟仍 仗仂 从亞仍 亠亰亠于舒仂于 弌舒仆亟舒 AS / NZS 4766 仂弍亠仗亠亳于舒亠 亞仍仂弍舒仍仆 仂仂仆 仗仂仄仍亠仆仆仂 于亠仂弍亠仄仍ﾑ亠亶 亟仂仂亢仆仂亶 从舒仂亶 亟仍 仗仂亳亰于仂亟于舒 仍ﾐ頴笑覚 亠亰亠于舒舒 于 21 于亠从亠. 仂亞亟舒 于舒 亠亰亠于舒 亟仍 舒仆亠仆亳 舒仆仂于亳 弍仂仍亠 仗仂 仂弍亠仄 亳仍亳 仗亳仍仂亢亠仆亳亠 舒仆仂于亳 弍仂仍亠亠 亠弍仂于舒亠仍仆仄, 于弍仂 仗仂仍亳仄亠舒, 亟亳仗亠亳 仗亳亞仄亠仆舒 亳 舒弍亳仍仆仂 丕个-亳亰仍亠仆亳亶 舒仆仂于 弍仂仍亠亠 于舒亢仆仄亳 亟仍 仗仂仍亠仆亳 亟仍亳亠仍仆仂亞仂 仂从舒 仍亢弍 仗仂亟从舒. 舒从仍ﾑ亠仆亳亠 舒从 从仂仆亳仂于舒 从舒亠于亠仆仆亠 仂舒亳仂仆仆亠 亠亰亠于舒 How to Design Quality Rotomoulded Tanks
  • 11. Summary Design standards exist for rotomoulded storage tanks. Find them. Use them. Some are better than others. ASTM D1998 is a good starting point for simple round tanks AS/NZS 4766 standard provides the global rotomoulding industry with a comprehensive road map to manufacture any tank in the 21st century. When your storage tank becomes larger in capacity, or the application becomes more demanding, Polymer selection, Pigment dispersion and UV stability of the raw material become more important to obtain long product life. Topic 3 舒从 从仂仆亳仂于舒 从舒亠于亠仆仆亠 仂舒亳仂仆仆亠 亠亰亠于舒 How to Design Quality Rotomoulded Tanks
  • 12. 2018 弌舒仆从- 亠亠弍亞, 仂亳 Olga Zauzelkova & Michelle Lorenzo Ian Hansen & Leisa Donlan Hemix ARMA Halgan ARMA Topic 3
  • 13. Over 30 years experience in the plastics industry. 15 years in colour compounding and grinding of powders 17 years in rotational moulding operations. 3 years as independent consultant to global rotomoulding industry Ian has previously served as President of ARMA (Association of Rotational Moulders Australasia) Also served on the board of ARMO (Affiliation of Rotational Moulding Organisations) 14 years have been involved in the manufacture of water and chemical tanks, using a variety of equipment; from rock & roll open flame machines to biaxial hot air ovens. Lectured to rotomoulding audiences around the world on Tank Design and Tank Standards. Written technical articles for Rotoworld Magazine & ARMO Rotomoulder Magazine. Currently Operations Manager at Halgan Pty Ltd Ian Hansen 亊仆 丱舒仆亠仆 Abouttheauthor Page 13 of 13 Topic 3