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S1000 R R B R E A K I N

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bernardo maniloff

This document from BMW provides information on setting a RPM limit for new S1000 RR motorcycles during their running-in period. It specifies that between February 16, 2010 and later dates, motorcycles were programmed from the factory with a 9,000 RPM limit for 500-1200 km to protect engine components. For motorcycles produced before these dates, the limit must be set manually as part of the pre-delivery check using the specified work item. The limit can be deleted after the running-in period as part of regular maintenance.

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BMW Subsidiaries Service Information No. 03/2010 BMW Importers After- Technical After-Sales Service / Warranty 1361 Control unit electronic 19.02.2010 running- Limit for running-in rpm S 1000 RR (K46, 0507/0517) Management Situation The high-performance engine of the S 1000 RR (K46, 0507/0517) has to be run in with Marketing particular care, as described in the Rider's Manual. Running in the engine at low to medium rpm and at low to medium load enables the moving parts to bed in smoothly against each other. BMW Motorrad has ascertained that in isolated Sales New Motorcycles cases there has been a lack of due compliance with the specified running-in procedure. For example, within the framework of racetrack use there have been reports of full power being Sales Pre- Pre-owned Motorcycles required of brand-new machines (odometer reading 0). This can lead to accelerated wear of important engine components and curtail the usable lifespan. After Sales In order to help ensure strict compliance with the running-in procedure, engine speed has to Administration be limited to 9000 rpm for the running-in period. Motorcycles affected S 1000 RR (K46, 0507, ECE): From VIN ZV30021 onward S 1000 RR (K46, 0517, US): From VIN ZV40001 onward Series solution Since February 16, 2010, machines coming off the assembly line are programmed with the limited maximum rpm as standard: S 1000 RR (K46, 0507, ECE): From VIN ZV33543 onward S 1000 RR (K46, 0517, US): From VIN ZV40893 onward Service solution Before handing over a new motorcycle to its owner, set the limit for running-in rpm as part of the pre-delivery check (see attached work item 00 60 652 for details). S 1000 RR (K46, 0507, ECE): From ZV30021 to ZV33542 S 1000 RR (K46, 0517, US): From ZV40001 to ZV40892 Motorcycles that have already been handed over to customers are not affected. Page 1 / 3
Service Information No. 03/2010 Limit for running-in rpm Note running- It is not permissible to hand over a new motorcycle to a customer unless the limit for running-in rpm has been set. When handing over the motorcycle, be sure to explain clearly and in detail that the engine's running- maximum rpm is limited for the duration of the running-in period. If the motorcycle's engine is replaced, the new engine's rpm must be limited and the engine has to be run in strictly in accordance with the running-in procedure. When a motorcycle is brought to the workshop for its BMW running-in check after 500- 1200 km, the limit for running-in speed has to be deleted: this applied to both the series solution and the service solution. This functionality is available as of CIP update 14.4 from March 05, 2010 onward, and ISTA/P update V37.1 from March 19, 2010 onward. Maintenance schedule 00 00 119 "BMW running-in check" has been expanded to include the new task and the number of FRUs increased correspondingly by 1 FRU. running- Extract from maintenance schedule 00 00 119 "BMW running-in check" running- Deleting limit for running-in rpm running- Deleting limit for running-in rpm (with GT1 or SSS) Delete the limit for running-in rpm as follows: Start the CIP program. Select the series. Switch to the "Vehicle" mode. If necessary, click on "Start update" to acknowledge the status report, accept the measures plan and click on "Conclude" to close the final report. Select the "Maintenance" menu. Select the "Delete nENG max" submenu. Run the measures plan, read through the final report and click on "Conclude" to close. Terminate the CIP session. running- Deleting limit for running-in rpm (with ISTA/P) Delete the limit for running-in rpm as follows: Start the session. At the "Have control units been replaced?" prompt, click on "No". Switch to the "Vehicle" mode. Page 2 / 3
Service Information No. 03/2010 Limit for running-in rpm Select the "Vehicle actions" menu. Select the "Delete nENG max (rpm limiter)" option. Select "Compute measures plan". Accept the measures plan and read through the final report. Terminate the session. Note The data on the RSD (Repair & Service Data BMW Motorrad) service-data DVD will be updated on the next edition (e.g. work item, maintenance schedule). Warranty processing Defect code 13 61 90 40 00 Setting limit for running-in rpm FRU number 00 60 652 Setting limit for running-in rpm (for pre-delivery check), 5 FRUs Page 3 / 3

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S1000 R R B R E A K I N

  • 1. BMW Subsidiaries Service Information No. 03/2010 BMW Importers After- Technical After-Sales Service / Warranty 1361 Control unit electronic 19.02.2010 running- Limit for running-in rpm S 1000 RR (K46, 0507/0517) Management Situation The high-performance engine of the S 1000 RR (K46, 0507/0517) has to be run in with Marketing particular care, as described in the Rider's Manual. Running in the engine at low to medium rpm and at low to medium load enables the moving parts to bed in smoothly against each other. BMW Motorrad has ascertained that in isolated Sales New Motorcycles cases there has been a lack of due compliance with the specified running-in procedure. For example, within the framework of racetrack use there have been reports of full power being Sales Pre- Pre-owned Motorcycles required of brand-new machines (odometer reading 0). This can lead to accelerated wear of important engine components and curtail the usable lifespan. After Sales In order to help ensure strict compliance with the running-in procedure, engine speed has to Administration be limited to 9000 rpm for the running-in period. Motorcycles affected S 1000 RR (K46, 0507, ECE): From VIN ZV30021 onward S 1000 RR (K46, 0517, US): From VIN ZV40001 onward Series solution Since February 16, 2010, machines coming off the assembly line are programmed with the limited maximum rpm as standard: S 1000 RR (K46, 0507, ECE): From VIN ZV33543 onward S 1000 RR (K46, 0517, US): From VIN ZV40893 onward Service solution Before handing over a new motorcycle to its owner, set the limit for running-in rpm as part of the pre-delivery check (see attached work item 00 60 652 for details). S 1000 RR (K46, 0507, ECE): From ZV30021 to ZV33542 S 1000 RR (K46, 0517, US): From ZV40001 to ZV40892 Motorcycles that have already been handed over to customers are not affected. Page 1 / 3
  • 2. Service Information No. 03/2010 Limit for running-in rpm Note running- It is not permissible to hand over a new motorcycle to a customer unless the limit for running-in rpm has been set. When handing over the motorcycle, be sure to explain clearly and in detail that the engine's running- maximum rpm is limited for the duration of the running-in period. If the motorcycle's engine is replaced, the new engine's rpm must be limited and the engine has to be run in strictly in accordance with the running-in procedure. When a motorcycle is brought to the workshop for its BMW running-in check after 500- 1200 km, the limit for running-in speed has to be deleted: this applied to both the series solution and the service solution. This functionality is available as of CIP update 14.4 from March 05, 2010 onward, and ISTA/P update V37.1 from March 19, 2010 onward. Maintenance schedule 00 00 119 "BMW running-in check" has been expanded to include the new task and the number of FRUs increased correspondingly by 1 FRU. running- Extract from maintenance schedule 00 00 119 "BMW running-in check" running- Deleting limit for running-in rpm running- Deleting limit for running-in rpm (with GT1 or SSS) Delete the limit for running-in rpm as follows: Start the CIP program. Select the series. Switch to the "Vehicle" mode. If necessary, click on "Start update" to acknowledge the status report, accept the measures plan and click on "Conclude" to close the final report. Select the "Maintenance" menu. Select the "Delete nENG max" submenu. Run the measures plan, read through the final report and click on "Conclude" to close. Terminate the CIP session. running- Deleting limit for running-in rpm (with ISTA/P) Delete the limit for running-in rpm as follows: Start the session. At the "Have control units been replaced?" prompt, click on "No". Switch to the "Vehicle" mode. Page 2 / 3
  • 3. Service Information No. 03/2010 Limit for running-in rpm Select the "Vehicle actions" menu. Select the "Delete nENG max (rpm limiter)" option. Select "Compute measures plan". Accept the measures plan and read through the final report. Terminate the session. Note The data on the RSD (Repair & Service Data BMW Motorrad) service-data DVD will be updated on the next edition (e.g. work item, maintenance schedule). Warranty processing Defect code 13 61 90 40 00 Setting limit for running-in rpm FRU number 00 60 652 Setting limit for running-in rpm (for pre-delivery check), 5 FRUs Page 3 / 3