Session 3 06 Mario Gozzi - Sustainable Tomato Factory WPTC
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This document discusses sustainability in food processing factories. It notes that food production accounts for up to 29% of global warming from consumer economies. Regulations in California and Europe establish limits on carbon emissions and water/energy use for tomato processors. More efficient techniques are presented, like multi-effect evaporators that increase evaporation efficiency 6 times over standard evaporators. Recent installations of these evaporators in various countries and industries are outlined. The document advocates for continued adoption of efficient technologies and processes to reduce the environmental impact of food production.
![SUSTAINABLE FACTORY JUNE 10 th 2014
WHERE IS THE ENERGY CONSUMED
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Steam Consumption [kg/h] Power installed [10xkW]
Reference: 1000 t/day tomato line
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62%](https://image.slidesharecdn.com/session306mariogozzi-140626053255-phpapp01/85/Session-3-06-Mario-Gozzi-Sustainable-Tomato-Factory-WPTC-14-320.jpg)
Session 3 06 Mario Gozzi - Sustainable Tomato Factory WPTC
- 1. SUSTAINABLE FACTORY JUNE 10 th 2014 THE SUSTAINABLE FACTORY
- 2. SUSTAINABLE FACTORY JUNE 10 th 2014 THE IMPACT OF FOOD PROCESSING the food system looms large as a major user of fossil fuel. Recent studies suggest that the food system is responsible for up to 29 % of global worming generated by the consumer economy in industrialized nations Scientific paper: Comparing environmental impacts of regional and national scale food supply chains: a case study of processed tomatoes July 2013
- 3. SUSTAINABLE FACTORY JUNE 10 th 2014 CALIFORNIA PROSPECTIVE TOTAL CO2 (2010): 117,6 M t FOOD PROCESSING CO2 (2010): 1,86 M t (NAICS categories: 31 311 31131 31142 311315 311421 311423 311611 312130) CAP AND TRADE MECHANISM ENTERED INTO FORCE SINCE JAN 1ST 2013 1st Chevron Refinery: 4.500.000 t CO2 221st First tomato processor: 83.264 t CO2
- 4. SUSTAINABLE FACTORY JUNE 10 th 2014 EUROPEAN PROSPECTIVE DIRECTIVE 96/61/EC of 24 September 1996 Concerning integrated pollution prevention and control Best Available Techniques In the Food, Drink and Milk Industries Applies to tomato processors with 300 t per day production of finished products.
- 5. SUSTAINABLE FACTORY JUNE 10 th 2014 Best Available Techniques or 束B.A.T.損 THE MOST SIGNIFICANT ENVIRONMENTAL ISSUE ASSOCIATED WITH Food Drink and Milk SECTOR ARE: WATER ENERGYWASTE
- 6. SUSTAINABLE FACTORY JUNE 10 th 2014 BAT: APPLIED PROCESS AND TECHNIQUES UNIT OPERATIONS COVERED 1) MATERIALS RECEPTION AND PREPARATION 2) SIZE REDUCTION 3) MIXING AND FORMING 4) SEPARATION TECHNIQUES 5) PROCESSING TECHNOLOGY 6) HEAT PROCESSING 7) CONCENTRATION 8) PROCESSING BY REMOVAL OF HEAT 9) POST PROCESSING OPERATIONS
- 7. SUSTAINABLE FACTORY JUNE 10 th 2014 BAT: CONSUMPTIONS & EMISSIONS LEVELS FOR CANNING TOMATOES
- 8. SUSTAINABLE FACTORY JUNE 10 th 2014 BAT: CONSUMPTIONS & EMISSIONS FOR TOMATO PASTE
- 9. SUSTAINABLE FACTORY JUNE 10 th 2014 WHERE DO WE STAND: PASTE Data supplied by two north Italian companies and one south Italian company for 2012 and 2013 seasons
- 10. SUSTAINABLE FACTORY JUNE 10 th 2014 WHERE DO WE STAND: PASTE Data supplied by two north Italian companies and one south Italian company for 2012 and 2013 seasons
- 11. SUSTAINABLE FACTORY JUNE 10 th 2014 WHERE DO WE STAND: PASTE Data supplied by two north Italian companies and one south Italian company for 2012 and 2013 seasons
- 12. SUSTAINABLE FACTORY JUNE 10 th 2014 Scientific paper: Comparing environmental impacts of regional and national scale food supply chains: a case study of processed tomatoes July 2013 WHERE IS THE ENERGY CONSUMED: LIFECYCLE
- 13. SUSTAINABLE FACTORY JUNE 10 th 2014 WHERE IS THE ENERGY CONSUMED: LIFECYCLE Scientific paper: Comparing environmental impacts of regional and national scale food supply chains: a case study of processed tomatoes July 2013
- 14. SUSTAINABLE FACTORY JUNE 10 th 2014 WHERE IS THE ENERGY CONSUMED 0 2000 4000 6000 8000 10000 12000 14000 1 2 3 4 5 6 7 Steam Consumption [kg/h] Power installed [10xkW] Reference: 1000 t/day tomato line 63% 62%
- 15. SUSTAINABLE FACTORY JUNE 10 th 2014 WHAT CAN BE DONE ENERGY: MVR EVAPORATORS INCREASING EFFICIENCY 6 TIMES HIGH PRESSURE BOILERS (30 bars 450 psig) TO SUBSTITUTE ELECTRIC MOTORS WITH TURBINES ON EVAPORATORS ELIMINATION OF COOLING TOWERS WITH OPEN AIR PONDS TOMATOS UNLOADING FROM AN ELEVATION (HILL) TO AVOID ELEVATORS COUPLED FINISHERS POWERED BY TURBINES
- 16. SUSTAINABLE FACTORY JUNE 10 th 2014 WHAT CAN BE DONE CO GENERATION HIGH EFFICIENCY MOTORS AND VFDs THERMAL INSULATION ON PIPES AND EXCHANGERS WASTE AND WATER: TURBO PRESSES TO RECOVER WASTE WISE WATER TRANSPORT CIRCUIT
- 17. SUSTAINABLE FACTORY JUNE 10 th 2014 MVR: HOW IT WORKS Virtually no steam needed for heating. Exhaust steam from turbine recovered in downstream evaporators Evaporation efficiency up to 1:20. CFT technology: APOLLO falling film evaporator + centrifugal fan @ maximum 3,200 rpm as MVR.
- 18. SUSTAINABLE FACTORY JUNE 10 th 2014 Vapors compressor MVR: HOW IT WORKS Product heating pipes Product steams inside separation chamber Product recovery tank Separation chamber Vapor suction duct Vapor outlet duct Tube bundle heat exchanger
- 19. SUSTAINABLE FACTORY JUNE 10 th 2014 CFTs APOLLO MVR EVAPORATORS INSTALLED WATER REMOVAL Cumulative Apollo water removal capacity installed over the last ten year
- 20. SUSTAINABLE FACTORY JUNE 10 th 2014 RECENT MVR TECHNOLOGY INSTALLATIONS
- 21. SUSTAINABLE FACTORY JUNE 10 th 2014 MVR RECENT INSTALLATIONS Customer Country / year Application Water removal FIT Portugal / 2003 Tomato 40 t/h TRANSA Spain / 2004 Tomato 40 t/h SUGAL Portugal / 2006 Tomato 40 t/h CONXENTRA Italy / 2007 Whey 12 t/h ACONCAGUA FOODS Chile / 2007 Tomato 40 t/h CAMPIL Portugal / 2008 Tomato 40 t/h EMPRESAS CAROZZI Chile / 2008 Tomato 40 t/h TOMATO FARM Italy / 2008 Tomato 25 t/h PROLIVER Belgium / 2008 FMP 12 t/h
- 22. SUSTAINABLE FACTORY JUNE 10 th 2014 Customer Country / year Application Water removal SUGALIDAL Portugal / 2009 Tomato 40 t/h LAS MARISMAS Spain / 2010 Tomato 40 t/h MUTTI Italy / 2010 Tomato 20 t/h AGRAZ Spain / 2011 Tomato 40 t/h EMPRESAS CAROZZI Chile / 2011 Tomato 40 t/h ZOOGAMMA Italy / 2013 Milk 20 t/h KAGOME Australia / 2013 Tomato 40 t/h CONESA Spain / 2013 Tomato 40 t/h MVR RECENT INSTALLATIONS
- 23. SUSTAINABLE FACTORY JUNE 10 th 2014 Customer Country / year Application Water removal ZOOGAMMA Italy / 2013 Milk 20 t/h YEW TREE DAIRY UK / 2014 Milk 30 t/h PRONAT Spain / 2014 Tomato 40 t/h INGOMAR PACKING California / 2014 Tomato 40 t/h MVR RECENT INSTALLATIONS
- 24. SUSTAINABLE FACTORY JUNE 10 th 2014 SKYLINES CALIFORNIA SKYLINE MAY 19th SPANISH SKYLINE MAY 22nd MVR EVAPORATORS ARE 6 TIMES MORE EFFICIENT THAN STANDARD TRIPLES
- 25. SUSTAINABLE FACTORY JUNE 10 th 2014 THANK YOU ALL ! Follow usCFT S.p.A Via Paradigna, 94/A - 43122 PARMA - italy Ph: +39 0521 277111 - Fax: +39 0521 798404 info@cft-group.com - www.cft-group.com