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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_20123DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
SolidWorks Flow Simulation ¨C
Fluid Flow Analysis Inside
SolidWorks
<Presenter Name>
<Date>
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Agenda
What is Static & Fluid Flow Analysis and why invest in it?
Why SolidWorks Flow Simulation?
Real life examples solved using SolidWorks Flow Simulation
SolidWorks Flow Simulation demonstration
Q&A
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
What is Static and Fluid Flow Analysis?
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
What is Fluid Flow Analysis?
Fluid flow analysis or CFD analysis is simulation of real life fluid
and heat transfer problems on the computer.
Engineers designing products that relate to flow of gas, liquid,
heat transfer and forces on solids (immersed or surrounding) can
greatly benefit from this technology
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Why Invest in Fluid Flow Analysis?
Improve efficiency & performance
Improve quality/Innovate
Reduce weight and cost
Ensure safety & reliability
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Reduce Experimental Testing or Prototyping
Faster lead time
Less expensive than wind-tunnel testing or prototyping
Ability to investigate several options (¡°What-if studies¡±)
More comprehensive results (Visualization)
Requires less effort (Manpower)
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Program Start ProductionTime
Effort
Product
Development
Timeline
Upfront CFD to
help avoid fires
Downstream
CFD to put
out fires
Typical
product cycle
CFD In Product Development Process
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Agenda
What is Fluid Flow Analysis and why invest in it?
Why SolidWorks Flow Simulation?
Real life examples solved using SolidWorks Flow Simulation
SolidWorks Flow Simulation demonstration
Q&A
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Why SolidWorks Flow Simulation?
Single windows integration with
SolidWorks
Automatic associativity with
SolidWorks geometry
Automatic fluid region detection
Easy to use and very short
learning curve
Cost effective
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Technical Capabilities
Incompressible (liquid or gas) or compressible (gas) viscous flow including subsonic, transonic and
supersonic regimes
External and/or internal flows
Non-Newtonian Flows (Viscous fluids such as blood)
Automatic laminar/turbulent solution with transition
Wall roughness model
One component or up to ten independent species
Forced, free or mixed convection
Conjugated heat transfer (fluid, solid), conduction and convection
Porous Media model
Radiation
Time-dependent fluid flow, heat and mass transfer
analysis
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Accepted by Market Leaders¡­
Lufthansa
Mitsubishi Heavy Industries
Matsushita Industrial Equipment
SANYO
NASA Ames
Baker Oil Tools
Evergreen Packaging
Parker Hannifin
Halliburton Energy Services
Kyushu Nissho Co
MicroMetl
Purolator-Facet Inc.
Resmed
Swagelok
MediSystems
Cambridgeport Systems
GE Medical
Sturman Industries
Johnson Corporation
Ceramic Fuel
Energy Products
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
HVAC
8%
Machinery
3%
Medical
7%
Valves
16%
Aero/Defense
3%
Transport
12%
Other
8%
Education
9%
Petroleum
6%
Measurement
2%
Electronics
23%
Packaging
3%
SolidWorks Flow Simulation by Industry
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
SolidWorks Flow Simulation in Action¡­.
Electronics: cooling study
Automotive: port flow
HVAC: room ventilation
Aerospace: aerodynamics
Machinery: valve performance
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
SolidWorks Flow Simulation in Action¡­.
Electronics: cooling study
Automotive: port flow
HVAC: room ventilation
Aerospace: aerodynamics
Machinery: valve performance
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Agenda
What is Fluid Flow Analysis and why invest in it?
Why SolidWorks Flow Simulation?
Real life examples solved using SolidWorks Flow Simulation
SolidWorks Flow Simulation demonstration
Q&A
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Electronics
Design Challenge:
Identify and select the best heat sink shape for a chip installed in an
electronic enclosure
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Electronics
The Goal:
Determine the lowest main chip temperature using two different heat
sink designs
Heat Sink 1 Heat Sink 2
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Electronics
Approach:
Allow engineer test each design and choose the best option
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Electronics
Temperature cut plots (front view) obtained for heat sinks
The 30-color palette in the 50-100oF range
Heat Sink 1 Heat Sink 2
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Electronics
Temperature cut plots (top view) obtained for heat sinks
The 30-color palette range of 50-100oF
Heat Sink 1 Heat Sink 2
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Electronics
Conclusion
The results show a 17.5% reduction in solid temperatures in heat sink
No. 2. Therefore, heat sink No. 2 is recommended.
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
Design Challenge:
To determine cost effective
techniques for increased
cooling on electronic
equipment. An off the shelf
heat sink has been
mandated, and its design
cannot be changed.
Back face in contact
with hot enclosure
Direction
of gravity
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
The Goal:
To determine if the addition of a ¡°shield¡± significantly improves the
performance of the heat sink
No. 1 Design
without shield
No. 2 Design
with shield
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
Approach:
Allow the engineer to compute the temperatures before the design is
prototyped
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
Velocity Cut Plot
Warmer colors designate higher vertical velocity
(The ¡°With Shield¡± model has greater velocity around the heat sink fins)
Without Shield With Shield
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
Velocity Cut Plots through a vertical section
Warmer colors designate higher vertical velocity
(The ¡°With Shield¡± model has much greater velocities within the shield)
Without Shield With Shield
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
Temperature Cut Plots through a cross section
Warmer colors designate higher temperatures
(The ¡°With Shield¡± model transfers more heat to the air)
Without Shield With Shield
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
Solid Temperature Cut Plot through a cross section
Warmer colors designate higher temperatures
(The ¡°With Shield¡± model is dramatically cooler)
Without Shield With Shield
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Natural Convection
Conclusion:
The results show a 10.9% decrease in average temperature when
comparing the two designs. With these findings, it is clear that the
addition of a shield significantly improves the design.
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Medical Device
Design Challenge:
Identify the best screen shape for a medical suction device -- allow the
highest flow rate for a given suction (pressure drop), have limited
recirculation within the device, create the most uniform velocity profile
at the suction head
Flow Direction
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Medical Device
The Goal:
Determine the flow rate at a given pressure drop for each of the two
screen designs when installed in the suction device
Design No. 1 Design No. 2
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Medical Device
Approach
EFD allows the engineer to compute the flow rate before the design is
prototyped
The computed volumetric flow rate for each screen design
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Medical Device
Pressure cut plot for each design
Both designs have similar pressure profiles
Triangular Cuts Circular Cuts
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Medical Device
Velocity cut plots with velocity vectors for each design
Both designs have similar velocity profiles at the suction head
Triangular Cuts Circular Cuts
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Medical Device
Trajectory plot showing recirculation zone
While both designs have some recirculation, the zone for the triangular
design is larger
Triangular Cuts Circular Cuts
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Real Life Example: Medical Device
Conclusion:
The results show a 7.8% higher flow rate using the screen with
circular cuts. Both designs have reasonably equal velocity profiles at
the suction head. The circular design has a smaller recirculation
zone. With these findings, it is clear that the circular design is
superior based on our design criteria
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Agenda
What is Fluid Flow Analysis and why invest in it?
Why SolidWorks Flow Simulation?
Real life examples solved using SolidWorks Flow Simulation
SolidWorks Flow Simulation demonstration
Q&A
38
3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Demonstration ¨C Ball Valve
Inlet:
Water
entering at
0.5 kg/sec
Outlet:
Water exiting to
atmosphere
(Static pressure)
Goal: Determine the pressure drop across the valve
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Agenda
What is Fluid Flow Analysis and why invest in it?
Why SolidWorks Flow Simulation?
Real life examples solved using SolidWorks Flow Simulation
SolidWorks Flow Simulation demonstration
Q&A
40
3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012
Thank You!
Visit the SolidWorks website at http://www.solidworks.com to
learn more about SolidWorks and its product offerings.
Contact your local SolidWorks reseller for information on pricing
and training. To find a reseller in your area call:
1-800-693-9000 (US and Canada)
+1-978-371-5011 (Outside the US and Canada)
My email address: <Your email address>
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3DS.COM?DassaultSyst¨¨mes|ConfidentialInformation|11/14/16|ref.:3DS_Document_2012

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Editor's Notes

  • #2: For webcast only: 10:25 AM ¨C Thank you for joining us for the this. We will begin in about 5 minutes. 10:30 AM ¨C Thank you for joining us for the this webcast. We will begin in just a few minutes. 10:35 AM ¨C Good day to all of you, and thank you for being here to see Flow Simulation ¨C Fluid Flow Analysis Inside SolidWorks. Please note that this webcast is not intended to be a training session but more of a tips and tricks presentation. For SolidWorks training please contact your reseller.
  • #3: Today we will cover a basic overview of Fluid Flow or CFD analysis and its benefits. We will also discuss why Flow Simulation is an ideal software for engineers to conduct Fluid Flow Analysis. Then we will show results from real life examples solved using Flow Simulation. After that we will demonstrate SolidWorks &amp; Flow Simulation to show Fluid flow Analysis. Finally, we will have a few minutes of Q &amp; A to answer questions you type in during the presentation. Let us begin with a basic overview and background. Please note we will be using Fluid flow Analysis and CFD analysis interchangeably during this presentation
  • #4: To simply state, Fluid flow analysis or CFD analysis is simulation of real life fluid and heat transfer problems on the computer. Any Fluid Flow software converts these real life problems into equations and solves them numerically using the power of computers Engineers designing products that relate to flow of gas, liquid, heat transfer and forces on solids (immersed or surrounding) can greatly benefit from this technology
  • #5: To simply state, Fluid flow analysis or CFD analysis is simulation of real life fluid and heat transfer problems on the computer. Any Fluid Flow software converts these real life problems into equations and solves them numerically using the power of computers Engineers designing products that relate to flow of gas, liquid, heat transfer and forces on solids (immersed or surrounding) can greatly benefit from this technology
  • #6: Why should you invest in Fluid Flow Analysis Software? To improve the efficiency or performance of your designs. For example a lower drag aircraft fuselage results in lower fuel consumption or less pressure drop through an automotive intake system results in increased horsepower. To improve quality or to come up with new innovative designs. To reduce the cost and weight. For example, by optimizing the airflow in an electronics enclosure will result in a smaller, cheaper, cooling fan. Ensure safety and reliability. So our new car or dishwasher or computer doesn¡¯t break down six months after we buy it.
  • #7: Computational fluid dynamics complements or in some cases even replace experimental or wind tunnel testing or prototyping. Conducting a CFD analysis is much faster than manufacturing a prototype or model, instrumenting it, testing it, and getting useful results in the end. CFD analysis is in many cases much cheaper than wind-tunnel testing. Investigating several configurations or design options is relatively simple with CFD. You can get more comprehensive results with CFD. It¡¯s easy to determine the velocity, pressure, density, temperature¡­¡­in a CFD model. To determine all of these quantities in a wind tunnel would be very difficult requiring a large assortment of instruments. tatic taps for surface pressures, multi-hole probes for pressures and velocities in the flow path, thermocouples for temperature, hot wire probes for turbulence quantities. In some cases it¡¯s not possible to measure flow properties, such as in a gas turbine or rocket exhaust due to the extreme temperatures. CFD requires less manual effort than prototyping or wind tunnel testing. Of course CFD does not totally replace experimental testing due to government safety regulations.
  • #8: CFD analysis has been traditionally conducted at the end of the product development for verification purposes only. Today companies are beginning to integrate CFD into the design process to help make design changes early in the design cycle. They are realizing the benefits of early flow analysis such as: Increase the quality of their designs by validating them in progress ¨C conducting ¡°what-if¡± studies or optimizing in progress. Designs will not only be better but they will reach the market faster. Allows the dedicated analysis group to concentrate on mission critical designs or final verification.
  • #9: Now that we have discussed the benefits and importance of Fluid flow Analysis, lets see why Flow Simulation is the ideal software for it.
  • #10: FloWorks belongs to a new generation of fluid analysis software. It has been designed for designers and engineers and is very ease to use compared to traditional Fluid Flow analysis. Flow Simulation is the only embedded flow analysis software inside SolidWorks. It allows users to immediately create designs and analyze them without having to transfer the data to the separate analysis codes. Design engineers rarely accept the first design ¨C multiple variants of a design are created and tested to find an optimum design. Flow Simulation allows the user to create multiple variants of a design and then run the analysis ¨C the software is smart enough to understand that all material properties and the boundary conditions already designated to the first model, apply to its variants as well. Flow Simulation automatically detects the fluid region in the SolidWorks assembly. Most of other Fluid analysis software require the user to create ¡°negative¡± geometry to help the software identify the fluid regions. Flow Simulation is goal-oriented. Users need to solve a problem: for example, minimize pressure in a valve, optimize temperature in a computer cabinet or maximize mass flow thru a specific opening. Instead of having to translate goals into numerical convergence criteria, iteration numbers and relaxation factor (as in the case of CFD software) the user simply tells the software what he¡¯s interested in and starts the design process. Since Flow Simulation is so well integrated inside SolidWorks it has a fairly short learning curve. And lastly, Flow Simulation is more cost effective than other CFD software -- both in terms of monetary and human resources.
  • #11: Flow Simulation has extensive set of capabilities to simulate various type of real life problems Including¡­..
  • #12: Flow Simulation is accepted by market leaders and is used by many companies in different industries. Here are just few companies who are using Flow Simulation.
  • #13: As you can see, fluid analysis is not only used in the traditional industries such as automotive, aerospace, and defense but also in less traditional markets such as biomedical, HVAC, machines, appliances etc.
  • #14: Here are some examples of Flow Simulation in action. Additionally Flow Simulation is being used in several application in different industries such as: In Automotive industry: Flow around vehicles, Coolant flow in engine blocks and cylinder heads Flows in manifolds, valves, nozzles, pumps, catalytic converters, shock absorbers In Electronics and semiconductors Flow and thermal fields in cabinets, chassis, circuit boards Air flow around disk drives Biomedical Flow in biomedical devices, tubes and constrictions Cleansing processes Aerospace/defense External aerodynamics, Flow around submerged bodies Cabin ventilation, Flows in fuel lines and fuel tanks Machine/appliances Draft tubes Fluid flow for removal of waste material HVAC Heat exchangers and regenerators Design of heating and air conditioning distribution systems, Smoke distribution
  • #15: Here are some examples of Flow Simulation in action. Additionally Flow Simulation is being used in several application in different industries such as: In Automotive industry: Flow around vehicles, Coolant flow in engine blocks and cylinder heads Flows in manifolds, valves, nozzles, pumps, catalytic converters, shock absorbers In Electronics and semiconductors Flow and thermal fields in cabinets, chassis, circuit boards Air flow around disk drives Biomedical Flow in biomedical devices, tubes and constrictions Cleansing processes Aerospace/defense External aerodynamics, Flow around submerged bodies Cabin ventilation, Flows in fuel lines and fuel tanks Machine/appliances Draft tubes Fluid flow for removal of waste material HVAC Heat exchangers and regenerators Design of heating and air conditioning distribution systems, Smoke distribution
  • #16: Now we will go into a little more detail with few examples:
  • #17: First example in the electronics industry
  • #23: Another example in the electronics industry ¨C cooling effects due to natural convection
  • #31: Third example ¨C Use of flow analysis in designing medical devices
  • #38: Well ¨C Now it is time for live demonstration of Flow Simulation!
  • #39: In this demonstration we will use Flow Simulation to determine the press drop across the valve. Water is entering the valve at 0.5 kg/sec Again a reminder - you will need to click on the ¡°Expand View¡± button at the bottom of the window to see the full expanded view
  • #40: Several of you have typed in questions during this presentation. Hopefully we have typed back and answered all of your questions. Now I am going to read a few of these questions and answer them for the benefit of everybody.
  • #41: Well we are done for the day. Thank you for attending this presentation. ¡­¡­