Simulation-Based Impact Analysis for Sustainable Manufacturing Design and Management
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The document outlines a research project to develop a simulation-based framework for holistic assessment of sustainable manufacturing design and management. It discusses limitations of current approaches that assess sustainability dimensions independently. The objective is to integrate sustainability assessment tools and discrete event simulation into a common framework. This would allow analysis of production performance and sustainability impacts, as well as interdependencies between the three sustainability pillars of economic, environmental and social factors. The framework is intended to provide effective sustainability metrics and support decision-making for cost reduction, risk management and consistent reporting.
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Simulation-Based Impact Analysis for Sustainable Manufacturing Design and Management
- 1. Presenter: Mijoh, A Gbededo Simulation-Based Impact Analysis for Sustainable Manufacturing Design and Management ICSM 2016 : 18th International Conference on Sustainable Manufacturing Zurich, Switzerland July 21 - 22, 2016
- 2. Outline ? Research Aims & Objectives ? Sustainable Manufacturing Developments & Directions ? Practices, Problems and Challenges ? Current Sustainable Manufacturing Research Approaches ? Future Research Direction ? This Research Direction ? Conclusion
- 3. The objective is to deploy Discrete Event Simulation (DES), sustainability assessment methodologies, methods and tools into a common framework that will enable assessment of both production and sustainability performance of a manufacturing system. Research Aims & Objectives The aim of this research is to develop a simulation-based framework for the support of a holistic assessment of sustainable manufacturing design and management
- 4. ?Lean Manufacturing ?Just In Time ?Agile Production ?Total Quality Management ?Lean Six Sigma ?Design for Manufacture¡.. ?In the beginning¡ Sustainable Manufacturing Developments and Directions The skilled manufacturing designer designs for Competitive Advantage Problem: It is not sustainable!
- 5. ?Competitiveness + ?Sustainability ?Technology ?Globalisation ?Supply chain ?Value chain ?Service chain¡.. ?Nowadays, the task is highly complex and uncertain Problems: Huge Data, lack appropriate tools & Support for Decision -making! Sustainable Manufacturing Developments and Directions
- 6. Need Balance ? Economic development ? Environmental protection What is Sustainable Manufacturing? USA Department of Commerce defined Sustainable manufacturing as ¡°the creation of manufactured products that use processes that minimize negative environmental impacts, conserve energy and natural resources, are safe for employees, communities, and consumers and are economically sound¡±. Sustainability factors Economic Environmental Social Sustainable Manufacturing Developments and Directions
- 7. Current Sustainable Manufacturing Research Approaches Environment Life Cycle Assessment (LCA) with¡. ?Frameworks, Methodologies, Methods & Tools: ISO 14040 ¨CLife Cycle Assessment Framework -Layout -Process -Labour -Cost¡ Optimisation Competitiveness Sustainability -Energy /water Consumption -Embodied energy -Waste¡ ? Life Cycle Costing ? Social Life Cycle Assessment ? Energy Management system ? Simulation Lean Manufacturing Or Value Stream Mapping Or Activity Base Costing Or Corporate Social Responsibility Or Decision Making & Evaluation Decision Making Problem: Lacks the integration of the 3 sustainability dimensions! Problem: Does not support corporate policy and decision making! The need for a Holistic assessment tool
- 8. ?Frameworks: ?ISO 14040 ¨CLife Cycle Assessment (LCA) ?Life Cycle Sustainability Assessment (LCSA) United Nations Environment Programme (UNEP) and Society of Environmental Toxicology and Chemistry (SETAC) Life Cycle Initiative framework (2011) Failed to consider the mutual interaction amongst the three sustainability pillars hence, devoid of holistic understanding of the system under consideration Problem: Independently assessed ! Classical Approach Current Sustainable Manufacturing Research Approaches 2 Holistic LCSA tool
- 9. Law of unintended consequences (or revenge effect) The campaign against the 'Four Pests' was initiated in 1958 as a hygiene campaign by Mao Zedong. The Great Sparrow Campaign in China ¡°Midgley had more impact on the atmosphere than any other single organism in Earth's history¡±. J. R. McNeill Lesson Learnt From History¡¡ Developed the Tetraethyllead (TEL) additive to gasoline as well as some of the first chlorofluorocarbons (CFCs). Thomas Midgley, Jr. (1889-1944) Awarded 1923 Nichols Medal for the "Use of Anti-Knock Compounds in Motor Fuels Result: ¨C Near extinction of the birds, Locust population ballooned, Rice yield declined, at least 20 million people died of starvation http://blogs.discovermagazine.com/bodyhorrors/2014/02/26/mao-four-pests-china-disease/#.VyHgck32aUk
- 10. ? ISO 14040 ¨CLife Cycle Assessment (LCA) From Sustainability Assessment to Sustainability Analysis ? Life Cycle Sustainability Assessment (LCSA) United Nations Environment Programme (UNEP) and Society of Environmental Toxicology and Chemistry (SETAC) Life Cycle Initiative framework Analytical Approach System Thinking & Life Cycle Thinking Holistic LCSA tool Future Research Direction Incorporating Sustainability Science and Sustainability Analysis ! Life Cycle Sustainability Analysis (LCSA)
- 11. This Research Direction ?Simulation Based Sustainability Analysis Simulation Platform Sustainability tools Competitive tools Life Cycle Thinking Gate-to-Gate Manufacturing Boundary
- 12. Integrated Framework for Sustainability Analysis SYSTEM THINKING LIFE CYCLE THINKING This Research Direction
- 14. https://www.youtube.com/watch?v=rxpJN7hUTzo Example of Simio Simulation Manufacturing Software
- 15. Conclusion and Potential Benefits of the Framework ? Integrate the three Sustainability Factors ? Enable analysis of the interdependences ? Be effective for Cost and Risk Reduction ? Enable Consistency in Reporting ? Provide effective Stakeholders¡¯ Engagement ? Provide effective Sustainability Indicators and Metrics ? Provide effective support for Manufacturing Decision Making The framework will:
- 16. Simulation Aided Life Cycle Sustainability Assessment (LCSA) Framework for Manufacturing Design and Management Mijoh A. Gbededo, Kapila Liyanage and Ilias Oraifige Proceedings of the ICSM 2016 : 18th International Conference on Sustainable Manufacturing - Zurich, Switzerland July, 21-22, 2016. Conference Paper
- 17. Thanks
Editor's Notes
- #10: Thomas Midgley, Jr. (May 18, 1889?¨C November 2, 1944) was an American mechanical engineer and chemist. He was a key figure in a team of chemists, led by Charles F. Kettering, that developed the tetraethyllead (TEL) additive to gasoline as well as some of the first chlorofluorocarbons (CFCs). Over the course of his career, Midgley was granted over a hundred patents.