Smv
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The document discusses Standard Minute Value (SMV) which is a time measurement used in the garment industry. SMV is calculated by industrial engineers and represents the time taken to make a garment using proper machinery. It is calculated by observing workers, determining a basic time, and adding an allowance percentage. SMV is important for costing, setting production targets, and evaluating worker efficiency. The document provides a formula and example calculation for determining the SMV of a particular garment style.
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Setting up a production line for a new style requires determining the operation sequence, time, equipment, and attachments needed. Management must have this information before production starts to balance the line for maximum productivity. Standard minute values (SMVs) are calculated for each operation and combined to determine the total SMV of a garment. SMVs are established through time studies that observe cycle times, apply performance ratings, and include allowances to determine standard times for operations. SMVs are used for capacity planning, costing, performance benchmarking, and other production tasks. Industrial engineers typically calculate and validate garment SMVs.Calculation of standard minute value of T shirt
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Time and motion studies are important for maximizing productivity in the garment sector. Such studies set standard targets for production to ensure shipments are completed on time. The studies involve analyzing each step of the production process, accounting for factors like the type of garment, materials, and sewing required. Standard times are set based on time studies and allowances are added to account for breaks, fatigue, and other interruptions. Setting standard targets through time and motion studies helps garment factories meet deadlines and maximize efficiency.Effect of time and motion study
Effect of time and motion studyAnkur Shukla
油
Time and motion studies are important for maximizing productivity in the garment sector. Such studies set standard targets for production to ensure shipments are completed on time. Conducting time and motion studies determines the optimal time needed for different operations by different workers. Allowances must be provided for factors like breaks, machine issues, and interferences. Analyzing body motions can reduce inefficient movements. Setting standard times using time and motion studies helps garment factories deliver products to buyers on schedule.Garments Supervisor Soft skill
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Smv
- 1. Standard Minute Value: SMV in Garments, Calculation, Importance The term Standard Minute Value SMV is mostly used in the garments industry. It is a process of time study and measure standard minute and then calculates the SMV. The calculation of SMV is actually done by the Industrial Engineer. Generally, SMV indicates the time taken to make garments by the workers using the right types of machinery. In the garments factory, you may find that many people used to the SAM Standard Allowed Minute which is the same as SMV. SMV varies garments to garments, style to style, factory to factory. Management and buyers ask for SMV and it is the responsibility of the IE department to calculate SMV and give it to the respective parties. Here in this article, I will share details of Standard Minute Value: SMV in Garments, Calculation, Importance with a practical example. Standard Minute Value: SMV in Garments, Calculation, Importance Industrial Engineering is concerned with the design, improvement, and installation of an integrated system of men, machinery, and materials. SMV is one of the most important tools used by IE. The Main Objective of Industrial Engineering To Increase Productivity To eliminate waste and non-value added activities To come up with the optimum use of scarce resources that would bring out the best results. Importance of SMV in the Apparel Industry The reason Why we use SMV in Garments Factory is given below SMV is calculated for doing costing of garments It is used for calculation of target and set the right target For Calculating the Efficiency of workers SMV is calculated for making a plan and take effective factory production decisions.
- 2. For Calculating SMV Standard Minute Value in Garments you must have a proper idea of machine operating procedure and working process of workers. Close observation of Industrial Engineer is required to calculate the right SMV for a particular product or style in your factory. Basically, SMV is the sum of the basic time requirement and allowance applicable to it. Normally allowance is given at the rate of 10% based on efficiency. Formulas of Calculating SMV Calculation of SMV in Garments SMV = (Basic Time + Allocated Allowance) The formula of Basic Time = Observe Time x Rating Factor Basic Time Basic time is the most likely time required to make garments considering observe time and applicable rating factors. Observe Time Time is taken to do work when an observer is observing closely and record the workers work speed. Calculation of Observe Time = Total Cycle Time is divided by Number of Cycle Cycle Time Cycle Time is the time between starting a garment manufacturing and finishing of those garments. Rating Factor
- 3. The rating factor is assigned based on an evaluation of worker performance which is conducted through eye judgment. A worker can be fast, slow and rating is on a scale of 100% to lower. Costing SMV is calculated for sending SMV information to buyers. Normally 5% additional time is added with the actual SMV. Costing SMV = Actual SMV + (Actual SMV x 5%) Example of Calculation of SMV in Garments Suppose for making a product the following assumption is there Observe Time = 25 Minutes Rating of Operator = 80% Considering Allowance = 10% Basic Time = 25minutes x 80% = 20 minutes Allowance = 20 x 10% = 2 Minute So, SMV = 20 minutes + 2 minutes = 22 minutes for making a particular garments product SMV Calculator You can use the following calculator to quickly calculate the SMV of garments. Input Observe Time* Rating Factor* Allowance* Output Standard Minute Value (SMV) Calculation of Capacity of Single Operator in Garments If an operator works for 10 hours a day 30 minutes to make a product Capacity = (1 operator x 10 hours x 60 minutes)/30 Minutes = 20 Pieces of Garments by an operator If you assign 100 operators then your capacity will be = 100 operators x 20 pieces = 2000 pieces a day Calculation of Efficiency Percent SMV 22 Minutes Working Hours 10 a Day Number of Operators 100 person
- 4. Actual Production 2000 pieces Efficiency (%) = (2000 pieces x 22 minute)/(100 operators x 10 hours x 60 minutes) x 100 = 73.33% whereas, Target = (10 hours x 60 minutes x 100 operators)/smv 22 minutes = 2727 Pieces of garments