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Soft flow dyeing machine.

Murli Pathak
Murli Pathak

This document compares and contrasts different types of soft flow dyeing machines, including their conventional and innovative aspects. It discusses the Fong's jet dyeing machine, Then-Airflow AFA machine, and Thies jet dyeing machine. Key details provided include their capacities from 50-3000kg per batch, liquor ratios from 1:3 to 1:5, maximum working temperatures of 140属C, and special features like rinsing systems, fabric transport mechanisms, and plaiting systems. The conclusion states that innovation is ongoing and more new ideas are still needed in this field.

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SOFT FLOW MACHINES CONVENTIONAL AND INNOVATIVE ASPECTS By- Muralidhar Pathak
Field of textile is pervasive and crowded with lots of variable Parameters. Includes 1). Physical Parameters 2). Chemical Parameters 3). Machine Parameters
VOYAGE OF SOFT FLOW DYEING MACHINE
Modern Soft Airflow Dyeing Machine
Heat of Softflow dyeing Machine
RU FABRIC LIFTING SYSTEM Rotated U fabric lifting system. Minimizes slippage b/w fabric lifter reel to produce a good fabric surface finish. Lifter reel provides all the lifting power needed to ensure the fabric in running at approximately the same speed as the fabric. In addition, the guide roller enables the fabric to be transported into the nozzles in the most orderly manner.
DELICATE JET NOZZLE Designed for the most gentle fabric treatment and optimum dyestuff fabric interchange. The nozzle provides better liquid penetration into the fabric material where the fabric is completely immerse in liquid. This allow the fabric to float through the nozzle tube in a very relaxed condition and the reduced pilling effect.
TWINFLOW CONCEPT World wide patented fabric transport and storage system. TSF enhance the fabric transport efficiency at lower water pressure? To achieve this water flow rate is equally distributed b/w the two overflow outlets.
CONTD As a result, the actual water pressure on the fabric is approximately 村 for the same given speed on a single flow nozzle. Achieved by the fabric coming into contact with the liquor at the two different point along its path assisting in the fabric movement. The natural deceleration of the fabric after its exit from the first overflow is eliminated as the fabric reaches the second flow. This is the reason how the higher fabric transport rate can be achieved through lower water pressure. This leads to significant reduction in the mechanical abrasion.
CONTD 100% increase in fabric to liquor exchange. Safer dyeing condition & reduced dyeing time. Low liquor dyeing without compromise with fabric quality.
UPPER TANGLING RELEASED DEVICE When there is upper tangling the device will immediately stop the circulation pump and lifter reel will reverse its direction until the fabric tangling is released. With this automation device in most circumstances the machine operator can solve the tangling problem without having to open the service door or to manually operate any control botton.
LIQUID SEPARATING AND FABRIC PLAITING DEVICE The SEPLA system consists of a fabric conplaiter which enables the dye liquid be separated from the fabric and returned to the circulation system. It improves the bath turnover rate and leads to an even color shade. Since, only a minimal dye liquid will enter the storage chamber, it will help to avoid the fabric pilling and also increase the batch capacity.
ELBOW PLAITING SYSTEM Correct storage of fabric is one of the most important element in reducing tension and creasing of the fabric. Ensuring smooth, tangle free operation throughout the dye cycle. Unique plaiting system has been developed and patented. Perfect storage of the fabric utilizing entire width of the box. Eliminates blind spot.
LIQUOR BY-PASS SYSTEM Automatic surplus liquor by-pass. Channel the liquid away from the box. Prevent affecting the orderly storage of the fabric.
SPEED SYSTEM The fabric speed in fabric lifting system and fabric plaiting speed are synchronized to ensure and orderly fabric plaiting across the full width of the storage chamber to maximize the batch capacity while reducing the chance of fabric tangling.
COMPARISION BETWEEN JETDYEING MACHINES
FONGS JETDYEING MACHINE Capacity: - From 80kg /tube up to 250 kg /tube - Up to 3000kg/batch Applications General Description and Main Features:- liquor ratio of 1:5. water consumption = 38 l/kg. capacity = 250 kg/tube.
TECHNICAL DATA Max. working Temperature=140属C Heating rate (at 7 bar) 25属C- 100属C avg 5属C/min 100属C-130属C avg 2.5属C/min Cooling rate(at water pressure 3 bar) 130属C-100属C avg 3属C/min 100属C-85属C avg 2属C/min
ADVANTAGES Dyeing time = 291 minutes. Water consumption = 38 l/kg Highly automated operation, less operator intervention Saving of fresh water Reduction of power consumption More environmentally friendly
THEN-AIRFLOW AFA the reasonable alternative Capacity: 50-1350 Kg. Applications: Aerodynamic High Temperature Piece Dyeing Machine.
GENERAL DESCRIPTION &MAIN FEATURES Aerodynamic HT dyeing machine The liquor is finely atomised and sprayed evenly onto the surface of the textile. Fabric transport by means of the air-steam mixture. The fabric is constantly in motion from loading to the batch end, even during the discharge and filling processes.
CONSTRUCTION FEATURES Smooth teflon bottom Frequency controlled winch drive Special blower for fabric drive Service temperatur 140属C Reduction of proces time by 25%.
SPECIAL FEATURES 1 Safe fabric trans足port, optimum displacement and little crease formation are ensured by the aerodynamic drive. 2 By means of the active fabric run con足trol a slip regulation is possible, facilitating the exact monitoring of fabric speed and the best possible fabric handling. 3 The unique rinsing method by spraying fresh water allows short processing times with best rinsing effect.
CONTD 5 Optimized fabric smooth plaiter ensures an excellent displace足ment of the fabric. 6 Combined PTFE slide bottom consists of foil and sliding rods for the best careful treatment of fabric surface and a smooth transport in the storage chamber.
THIES JET DYEING MACHINE General features
FEATURES Multi contact dyeing & rinsing Liquor ratio 1:4.5-1:5 Speed upto 400m/min Automatic filter Water meter
SPECIAL FEATURES RINSEtronic It automatically calculates the correct rinsing procedure to arrive at a bath residual salt content of less than 1g/l only necessary thing is to enter the salt concentration and the depth of shade in the dye program RESULT: shorter cycle time lower water consumption reduced effluent
SPECIAL FEATURES
GENERAL COMPARISION CAPACITY Upto 3OOO 50 to 1350 Upto 3000 (Kg/batch) LIQUOR RATIO 1:5 1:3 1:4.5-1:5 MAX. 140属C 140属C 140属C WORKING TEMP.
CONCLUSION A Conclusion is the place where you got tired of thinking. We must not stop thinking of some more innovative ideasBecause innovation never ends.
REFERENCES WEBSITES http://www.ThiesTextilmaschinen.de http://www.fongs.com http://www.then.de http://www.News and Analysis.com Brouchers & pamplets Then AIRFLOW AFS GN6 Fongs High temperature dyeing machine Thies eco-soft plus
Soft flow dyeing machine.

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Soft flow dyeing machine.

  • 1. SOFT FLOW MACHINES CONVENTIONAL AND INNOVATIVE ASPECTS By- Muralidhar Pathak
  • 2. Field of textile is pervasive and crowded with lots of variable Parameters. Includes 1). Physical Parameters 2). Chemical Parameters 3). Machine Parameters
  • 3. VOYAGE OF SOFT FLOW DYEING MACHINE
  • 4. Modern Soft Airflow Dyeing Machine
  • 5. Heat of Softflow dyeing Machine
  • 6. RU FABRIC LIFTING SYSTEM Rotated U fabric lifting system. Minimizes slippage b/w fabric lifter reel to produce a good fabric surface finish. Lifter reel provides all the lifting power needed to ensure the fabric in running at approximately the same speed as the fabric. In addition, the guide roller enables the fabric to be transported into the nozzles in the most orderly manner.
  • 7. DELICATE JET NOZZLE Designed for the most gentle fabric treatment and optimum dyestuff fabric interchange. The nozzle provides better liquid penetration into the fabric material where the fabric is completely immerse in liquid. This allow the fabric to float through the nozzle tube in a very relaxed condition and the reduced pilling effect.
  • 8. TWINFLOW CONCEPT World wide patented fabric transport and storage system. TSF enhance the fabric transport efficiency at lower water pressure? To achieve this water flow rate is equally distributed b/w the two overflow outlets.
  • 9. CONTD As a result, the actual water pressure on the fabric is approximately 村 for the same given speed on a single flow nozzle. Achieved by the fabric coming into contact with the liquor at the two different point along its path assisting in the fabric movement. The natural deceleration of the fabric after its exit from the first overflow is eliminated as the fabric reaches the second flow. This is the reason how the higher fabric transport rate can be achieved through lower water pressure. This leads to significant reduction in the mechanical abrasion.
  • 10. CONTD 100% increase in fabric to liquor exchange. Safer dyeing condition & reduced dyeing time. Low liquor dyeing without compromise with fabric quality.
  • 11. UPPER TANGLING RELEASED DEVICE When there is upper tangling the device will immediately stop the circulation pump and lifter reel will reverse its direction until the fabric tangling is released. With this automation device in most circumstances the machine operator can solve the tangling problem without having to open the service door or to manually operate any control botton.
  • 12. LIQUID SEPARATING AND FABRIC PLAITING DEVICE The SEPLA system consists of a fabric conplaiter which enables the dye liquid be separated from the fabric and returned to the circulation system. It improves the bath turnover rate and leads to an even color shade. Since, only a minimal dye liquid will enter the storage chamber, it will help to avoid the fabric pilling and also increase the batch capacity.
  • 13. ELBOW PLAITING SYSTEM Correct storage of fabric is one of the most important element in reducing tension and creasing of the fabric. Ensuring smooth, tangle free operation throughout the dye cycle. Unique plaiting system has been developed and patented. Perfect storage of the fabric utilizing entire width of the box. Eliminates blind spot.
  • 14. LIQUOR BY-PASS SYSTEM Automatic surplus liquor by-pass. Channel the liquid away from the box. Prevent affecting the orderly storage of the fabric.
  • 15. SPEED SYSTEM The fabric speed in fabric lifting system and fabric plaiting speed are synchronized to ensure and orderly fabric plaiting across the full width of the storage chamber to maximize the batch capacity while reducing the chance of fabric tangling.
  • 17. FONGS JETDYEING MACHINE Capacity: - From 80kg /tube up to 250 kg /tube - Up to 3000kg/batch Applications General Description and Main Features:- liquor ratio of 1:5. water consumption = 38 l/kg. capacity = 250 kg/tube.
  • 18. TECHNICAL DATA Max. working Temperature=140属C Heating rate (at 7 bar) 25属C- 100属C avg 5属C/min 100属C-130属C avg 2.5属C/min Cooling rate(at water pressure 3 bar) 130属C-100属C avg 3属C/min 100属C-85属C avg 2属C/min
  • 19. ADVANTAGES Dyeing time = 291 minutes. Water consumption = 38 l/kg Highly automated operation, less operator intervention Saving of fresh water Reduction of power consumption More environmentally friendly
  • 20. THEN-AIRFLOW AFA the reasonable alternative Capacity: 50-1350 Kg. Applications: Aerodynamic High Temperature Piece Dyeing Machine.
  • 21. GENERAL DESCRIPTION &MAIN FEATURES Aerodynamic HT dyeing machine The liquor is finely atomised and sprayed evenly onto the surface of the textile. Fabric transport by means of the air-steam mixture. The fabric is constantly in motion from loading to the batch end, even during the discharge and filling processes.
  • 22. CONSTRUCTION FEATURES Smooth teflon bottom Frequency controlled winch drive Special blower for fabric drive Service temperatur 140属C Reduction of proces time by 25%.
  • 23. SPECIAL FEATURES 1 Safe fabric trans足port, optimum displacement and little crease formation are ensured by the aerodynamic drive. 2 By means of the active fabric run con足trol a slip regulation is possible, facilitating the exact monitoring of fabric speed and the best possible fabric handling. 3 The unique rinsing method by spraying fresh water allows short processing times with best rinsing effect.
  • 24. CONTD 5 Optimized fabric smooth plaiter ensures an excellent displace足ment of the fabric. 6 Combined PTFE slide bottom consists of foil and sliding rods for the best careful treatment of fabric surface and a smooth transport in the storage chamber.
  • 25. THIES JET DYEING MACHINE General features
  • 26. FEATURES Multi contact dyeing & rinsing Liquor ratio 1:4.5-1:5 Speed upto 400m/min Automatic filter Water meter
  • 27. SPECIAL FEATURES RINSEtronic It automatically calculates the correct rinsing procedure to arrive at a bath residual salt content of less than 1g/l only necessary thing is to enter the salt concentration and the depth of shade in the dye program RESULT: shorter cycle time lower water consumption reduced effluent
  • 29. GENERAL COMPARISION CAPACITY Upto 3OOO 50 to 1350 Upto 3000 (Kg/batch) LIQUOR RATIO 1:5 1:3 1:4.5-1:5 MAX. 140属C 140属C 140属C WORKING TEMP.
  • 30. CONCLUSION A Conclusion is the place where you got tired of thinking. We must not stop thinking of some more innovative ideasBecause innovation never ends.
  • 31. REFERENCES WEBSITES http://www.ThiesTextilmaschinen.de http://www.fongs.com http://www.then.de http://www.News and Analysis.com Brouchers & pamplets Then AIRFLOW AFS GN6 Fongs High temperature dyeing machine Thies eco-soft plus