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Speed to Market through
      Program Management


                Presented by
                Tom Lawton
          Advent Design Corporation
               May 14, 2002
Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   1
The Question to Answer this
        morning:

  How can we most effectively and
efficiently bring a successful product
              to market?



Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   2
The short answer:
Use a well developed process and use
    this process to constantly and
relentlessly move forward. Typically
 this will involve more resources on
  the front end, during the planning
   portions of the project, than are
          typically allocated.


Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   3
Product Design Process
   Phase 1 - Concept
   Phase 2 - Feasibility
   Phase 3 - Development and Design
   Phase 4 - Introduction
   Phase 5 - Standardization
   Phase 6 - Withdrawal

      Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   4
Define Terms
   Proof of Concept
   Alpha Prototype
   Beta Prototype
   Pre-Production Prototype
   First Run Production
   Production

      Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   5
Phase 1 - Concept

 Product Specifications
 Design Concept
 Comparison of Specifications and Concepts
  to market needs and approximate price
  points.


   Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   6
Phase 2 - Feasibility

 Proof-of-concept prototype
 Alpha prototype
 Review price and performance against
  market needs.



    Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   7
Phase 3 - Development and Design

 Beta Prototype
 Pre-Production




    Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   8
Phase 4 - Introduction
 Marketing evaluation
 Production evaluation




    Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   9
Phase 5 - Standardization

 Accessorize and add to products selling
  potential
 Reduce manufacturing costs




    Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   10
Phase 6 - Withdrawal
 Plan for product withdrawal and
  replacement




    Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   11
Example of how we can successfully
    use this methodology in the real
                 world


          Princeton Tec Pulsar



Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   12
The Challenge
 Bring new product to market from initial
  concept to production in less than four
  months




    Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   13
Background
 Last product had taken over 18 months to bring
  from concept through production
 Internal costs on last product had been
  excessive
 Major trade show scheduled for end of January
  2000, project had to be completed for the show.
 Company needed to be able to accept orders at
  the show and deliver in a timely manner
  afterwards.
      Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   14
ID   Task Name                                        Duration     Start     September      October     November   December   January    February
 1   Phase-1                                           21 days   Wed 9/29/99
2    Kick off Meeting                                   0 days    Wed 9/29/99             9/29
3    Define product specifications                       1 day    Wed 9/29/99

4    Develop concepts & (BOM)                          19 days    Thu 9/30/99

5    Client approval of concept (CAM)                   0 days   Wed 10/27/99                          10/27
6    Phase-2                                           22 days   Thu 10/28/99
7    Detailed design                                   12 days   Wed 10/27/99

8    Proof of concept/Alpha model fabrication (SLA)     5 days    Fri 11/12/99

9    Test/Modify                                        5 days    Fri 11/19/99

10   Phase-3                                           58 days    Fri 11/26/99
11   Review design issues                                1 day   Mon 11/29/99

12   Detail design changes                              5 days   Tue 11/30/99

13   Beta/Pre-Production fabrication (soft tooling)     5 days    Tue 12/7/99

14   Test Beta Units                                   15 days   Tue 12/14/99

15   Complete final modifications                        1 day     Tue 1/4/00

16   Order Production Tooling                          30 days     Wed 1/5/00

17   Phase-4                                            0 days    Tue 2/15/00                                                                  2/15
18   Market introduction                                0 days    Tue 2/15/00                                                                 2/15
19   Phase-5                                            0 days   Wed 2/16/00                                                                   2/16
20   Standardization                                    0 days    Wed 2/16/00                                                                  2/16
21   Phase-6                                            0 days   Wed 2/16/00                                                                   2/16
22   Withdrawl / Next generation                        0 days    Wed 2/16/00                                                                  2/16




                   Advent Design Corporation, Bristol PA                         1-800-959-0310       www.adventdesign.com              15
P r in c e t o n T e c h - L E D K e y c h a in S p e c if ic a t io n




     D e s c r ip t io n                                O b je c t iv e

     H o u s in g M a t e r ia l                        X e n o y - In je c tio n M o ld e d
     L am p                                             L E D - N ic h ia p a r t # N S P W 5 0 0 S
                                                        ( B r i g h t W h ite ) o r e q u iv a le n t
     P o w e r S u p p ly                               6 V D C c o in c e lls # C R 2 0 1 6
     M e a n s fo r a tta c h m e n t                   M e ta l r in g
     H o u s in g A s s e m b ly                        M ax . 1 screw
     S iz e o f p r o d u c t                           M in . P h o to n S iz e ( D im .)
                                                        M a x . S a p p h ir e S iz e ( D im .)
     R e p la c e a b le B a t t e r y                  R e p la c e a b l e
     C o n t in u o u s L a m p O n S w it c h          No
     P r o j e c t e d V o lu m e                       7 5 ,0 0 0 s a le s 1 s t y e a r
     T arget M ark et                                   O u t d o o r e n th u s ia s ts
     T a r g e t M a n u f a c t u r in g C o s t       $X X X
     T a r g e t W h o le s a le                        $Y Y Y
     T a r g e t R e t a il                             $ Z Z Z ( c r itic a l c o s t)
     C o s t R a t io                                   R e ta il       to      W h o le s a le       to          C ost

                                                        A :1                         B :1                           C :1


     D e s c r ip t io n                                F u t u r e p o s s ib ilit ie s

     H o u s in g M a t e r ia l                        E x p lo r e o th e r m a te r ia ls
     L am p                                             E x p lo r e o th e r p o s s ib ilitie s
     P o w e r S u p p ly                               E x p lo r e o th e r p o s s ib ilitie s
     M e a n s fo r a tta c h m e n t                   L a t c h /B e lt lo o p /P a c k L o o p
     H o u s in g A s s e m b ly                        E lim in a te a ll f a s te n e r s
     S iz e o f p r o d u c t                           C h a n g e to m e e t m a r k e t d e m a n d
     R e p la c e a b le B a t t e r y                  N o n r e p la c e a b le , m a s s p r o d u c e d d is p o s a b le ite m
     C o n t in u o u s L a m p O n S w it c h          Y es
     P r o j e c t e d V o lu m e                       1 0 0 ,0 0 0 + f u tu r e y e a r s
     T arget M ark et                                   M a ss M e rc h a n t
     T a r g e t M a n u f a c t u r in g C o s t       D ecrease co st
     T a r g e t W h o le s a le                        In c r e a s e /D e c r e a s e
     T a r g e t R e t a il                             In c r e a s e /D e c r e a s e




Advent Design Corporation, Bristol PA                             1-800-959-0310                      www.adventdesign.com            16
Princeton Tech
                                                        LED Keychain Light


                                                  Concept Ratings Sheet




                 1. Will it appeal to your customer (Aesthetics)? 1=Best


                     1            2                3                4




                 2. Will it appeal to your customer (Function)? 1=Best



                     1            2                3                4



                 3. What do you like most about it?




                 4. What do you like least about it?




                 5. Will it sell? 1=Best



                     1            2                3                4




Advent Design Corporation, Bristol PA                            1-800-959-0310   www.adventdesign.com   17
Description                       Cost     Assumptions                                         Origin



LED Lamp & Assembly Qty 100,000   $XXXea   $XX LED Lamp cost                           Bob of P-Tec supplied info 10/8/99
                                             Bend and cut leads                        operation
                                           $XX.00 per hour labor rate                            Jeff of P-Tec supplied info 10/8/99
                                           2 LEDs cut and bent per minute             Jeff of P-Tec supplied info 10/8/99
                                           120 LEDs cut and bent per hour             Advent calculation based on above assumption
                                           $XX per cut and bent LED                    Advent calculation based on above assumption




Power Qty 200,000                 $XXea    $XX   (2 batteries per unit)                Bob of P-Tec supplied info 10/27/99




Metal ring Qty 100,000            $XXea    $XX (1 ring per unit)                       Mike of P-Tec supplied info 10/8/99




Packaging Qty 100,000             $XXea    $XX Plastic Case cost                       Mike of P-Tec supplied info 10/8/99
                                           $XX Printed Graphic cost                    Mike of P-Tec supplied info 10/8/99
                                           $XX Product Guide cost                      Jeff of P-Tec supplied info 10/28/99
                                             Load housing unit into plastic case       operation
                                             Load ring into plastic case               operation
                                             Load printed graphic into plastic case    operation
                                             Load product guide into plastic case      operation
                                             Close plastic case                        operation
                                           $XX.00 per hour labor rate                            Jeff of P-Tec supplied info 10/8/99
                                           1 case loaded every 30 seconds              Jeff/Mike/Bob of P-Tec supplied info 10/8/99
                                           120 cases loaded per hour                   Advent calculation based on above assumption
                                           $XX per loaded case                         Advent calculation based on above assumption
TOTAL COST PER COMPLETE UNIT      $XXXX
Rev F. 11-02-99




           Advent Design Corporation, Bristol PA                    1-800-959-0310    www.adventdesign.com                             18
October     November           December              January       Februa
ID   Task Name                                        Duration     Start     26     3     10 17 24 31 7 14 21 28        5 12 19 26        2    9 16 23 30   6 13
 1   Phase-1                                           25 days   Wed 9/29/99
2    Project Meeting                                    0 days    Wed 9/29/99     9/29
3    Define product specifications                       1 day    Tue 10/5/99

4    Develop concepts & (BOM)                          19 days    Thu 10/7/99

5    Client approval of concept (CAM)                   0 days    Tue 11/2/99                  11/2   Final presentatin of product concept design
6    Phase-2                                           16 days   Wed 11/3/99
7    Detailed design                                    7 days    Tue 11/2/99

8    Proof of concept/Alpha model fabrication (SLA)     5 days   Thu 11/11/99

9    Test/Modify                                        4 days   Thu 11/18/99

10   Client approval of Alpha model                     0 days   Tue 11/23/99                                     Final presentation of Alpha /SLA model
11   Order Packaging (need SW model)                   42 days   Tue 11/23/99

12   Order LED's                                       45 days   Tue 11/23/99

13   Order Shipping boxes/crates                       42 days   Tue 11/23/99

14   Order Batteries                                   42 days   Tue 11/23/99

15   Phase-3                                           43 days Wed 11/24/99

16   Review design issues                                1 day   Wed 11/24/99

17   Detail design changes                              5 days   Thu 11/25/99

18   Order Production Tooling                          30 days    Thu 12/2/99

19   Assembly/ First Run Production / Line set up       5 days     Thu 1/6/00

20   Test Beta Units                                    5 days    Thu 1/13/00

21   Complete final modifications                        1 day    Thu 1/20/00

22   Introduce product to market                         1 day     Fri 1/21/00

23   Phase-4                                            0 days    Sat 1/22/00                                                                        MARKET INTRO
24   Market introduction / Ship 1st product             0 days     Sat 1/22/00                                                                       1/22
25   Phase-5                                            0 days    Sat 1/22/00                                                                        1/22
26   Standardization                                    0 days     Sat 1/22/00                                                                       1/22

                   Advent Design Corporation, Bristol PA                         1-800-959-0310        www.adventdesign.com                         19
P r in c e t o n T e c h - L E D K e y c h a in S p e c if ic a t io n

           D e s c r ip t io n                                                              O b je c t iv e

           H o u s in g M a t e r ia l                                                      X e n o y - I n j e c tio n M o ld e d
           Lam p                                                                            L E D - N ic h ia p a r t # N S P W 5 0 0 S
                                                                                            ( B r ig h t W h ite )       o r e q u iv a le n t
           P o w e r S u p p ly                                                             6 V D C c o in c e lls # C R 2 0 1 6
           M e a n s f o r a tt a c h m e n t                                               M e ta l r in g ( c u s to m e r a s s y .)
           H o u s in g A s s e m b ly                                                      N o m e c h a n ic a l fa s te n e r s
           S iz e o f p r o d u c t                                                         M in . P h o to n S iz e ( D i m .)
                                                                                            M a x . S li g h t l y la r g e r th a n P h o to n ( D i m .)
           R e p la c e a b le B a t t e r y                                                N o n R e p la c e a b le
           C o n t in u o u s L a m p O n S w it c h                                        No
           P r o j e c t e d V o lu m e                                                     7 5 ,0 0 0 s a le s 1 s t y e a r
           T arget M arket                                                                  O u td o o r e n th u s ia s ts
           T a r g e t M a n u f a c t u r in g C o s t                                     $X X X
           T a r g e t W h o le s a le                                                      $Y Y Y


           Q T Y L e v e ls                                   B ASE             24+            L e v .1      L e v .2      L e v .3       L e v .4
           P r in c e to n T e c h
           S e llin g P r ic e

           T a r g e t R e t a il                                                           $ Z Z Z ( c r itic a l c o s t)
           C o s t R a t io                                                                 R e ta il      to           W h o le s a le        to    C o st
                                                                                            3 .3 3 :1                       2 :1                      1 :1
           B u tto n F o r c e                                                              P h o to n fo r c e o r le s s

           D e s c r ip t io n                                                              F u t u r e p o s s ib ilit i e s

           H o u s in g M a t e r ia l                                                      E x p lo r e o th e r m a te r ia ls
           O n - O f f B u t to n                                                           S o f t to u c h
           Lam p                                                                            E x p lo r e o th e r p o s s ib ilitie s /c o lo r s
           P o w e r S u p p ly                                                             E x p lo r e o th e r p o s s ib ilitie s
           M e a n s f o r a tt a c h m e n t                                               L a tc h /B e lt lo o p /P a c k L o o p
           H o u s in g A s s e m b ly                                                      E li m i n a te a ll f a s te n e r s
           S iz e o f p r o d u c t                                                         C h a n g e to m e e t m a r k e t d e m a n d
           R e p la c e a b le B a t t e r y                                                Y es
           C o n t in u o u s L a m p O n S w it c h                                        Y es
           P r o j e c t e d V o lu m e                                                     1 0 0 ,0 0 0 + fu tu r e y e a r s
           T arget M arket                                                                  M a ss M e rc h a n t
           T a r g e t M a n u f a c t u r in g C o s t                                     D e c re a se c o st
           T a r g e t W h o le s a le                                                      I n c r e a s e /D e c r e a s e
           T a r g e t R e t a il                                                           I n c r e a s e /D e c r e a s e
           A n tic ip a te d C y c le L if e                                                5 -7 y e a rs
           A n tic ip a te d S a le s G r o w th                                            3 yea rs



           P rin c e to n T e c h L E D K e y c h a in P ro d u c t S p e c ific a tio n R e v is io n F   11 / 08 / 99




Advent Design Corporation, Bristol PA                                                       1-800-959-0310                                www.adventdesign.com   20
Results
 Fastest, most successful product launch in
  the companys history.
 Largest single product ever in the
  companys history (volume and dollar).
 Invitation to return and run all product
  development for this company.


    Advent Design Corporation, Bristol PA   1-800-959-0310   www.adventdesign.com   21
Bill Chesterson   CEO
                                         Automation & Product Design
 Advent Design                           215 781 0500 Ext: 203
  Corporation                            bill.chesterson@adventdesign.com

   925 Canal Street       Tom Lawton     President
   Bristol PA, 19007                     Contract Manufacturing
                                         215 781 0500 Ext: 202
   (P) 215 781 0500
   (F) 215 781 0508                      tom.lawton@adventdesign.com

www.adventdesign.com     Frank Garcia    Director
                                         Planning & Productivity
                                         215 781 0500 Ext: 207
                                         frank.garcia@adventdesign.com

More Related Content

Speed to Market through Program Management

  • 1. Speed to Market through Program Management Presented by Tom Lawton Advent Design Corporation May 14, 2002 Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 1
  • 2. The Question to Answer this morning: How can we most effectively and efficiently bring a successful product to market? Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 2
  • 3. The short answer: Use a well developed process and use this process to constantly and relentlessly move forward. Typically this will involve more resources on the front end, during the planning portions of the project, than are typically allocated. Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 3
  • 4. Product Design Process Phase 1 - Concept Phase 2 - Feasibility Phase 3 - Development and Design Phase 4 - Introduction Phase 5 - Standardization Phase 6 - Withdrawal Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 4
  • 5. Define Terms Proof of Concept Alpha Prototype Beta Prototype Pre-Production Prototype First Run Production Production Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 5
  • 6. Phase 1 - Concept Product Specifications Design Concept Comparison of Specifications and Concepts to market needs and approximate price points. Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 6
  • 7. Phase 2 - Feasibility Proof-of-concept prototype Alpha prototype Review price and performance against market needs. Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 7
  • 8. Phase 3 - Development and Design Beta Prototype Pre-Production Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 8
  • 9. Phase 4 - Introduction Marketing evaluation Production evaluation Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 9
  • 10. Phase 5 - Standardization Accessorize and add to products selling potential Reduce manufacturing costs Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 10
  • 11. Phase 6 - Withdrawal Plan for product withdrawal and replacement Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 11
  • 12. Example of how we can successfully use this methodology in the real world Princeton Tec Pulsar Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 12
  • 13. The Challenge Bring new product to market from initial concept to production in less than four months Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 13
  • 14. Background Last product had taken over 18 months to bring from concept through production Internal costs on last product had been excessive Major trade show scheduled for end of January 2000, project had to be completed for the show. Company needed to be able to accept orders at the show and deliver in a timely manner afterwards. Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 14
  • 15. ID Task Name Duration Start September October November December January February 1 Phase-1 21 days Wed 9/29/99 2 Kick off Meeting 0 days Wed 9/29/99 9/29 3 Define product specifications 1 day Wed 9/29/99 4 Develop concepts & (BOM) 19 days Thu 9/30/99 5 Client approval of concept (CAM) 0 days Wed 10/27/99 10/27 6 Phase-2 22 days Thu 10/28/99 7 Detailed design 12 days Wed 10/27/99 8 Proof of concept/Alpha model fabrication (SLA) 5 days Fri 11/12/99 9 Test/Modify 5 days Fri 11/19/99 10 Phase-3 58 days Fri 11/26/99 11 Review design issues 1 day Mon 11/29/99 12 Detail design changes 5 days Tue 11/30/99 13 Beta/Pre-Production fabrication (soft tooling) 5 days Tue 12/7/99 14 Test Beta Units 15 days Tue 12/14/99 15 Complete final modifications 1 day Tue 1/4/00 16 Order Production Tooling 30 days Wed 1/5/00 17 Phase-4 0 days Tue 2/15/00 2/15 18 Market introduction 0 days Tue 2/15/00 2/15 19 Phase-5 0 days Wed 2/16/00 2/16 20 Standardization 0 days Wed 2/16/00 2/16 21 Phase-6 0 days Wed 2/16/00 2/16 22 Withdrawl / Next generation 0 days Wed 2/16/00 2/16 Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 15
  • 16. P r in c e t o n T e c h - L E D K e y c h a in S p e c if ic a t io n D e s c r ip t io n O b je c t iv e H o u s in g M a t e r ia l X e n o y - In je c tio n M o ld e d L am p L E D - N ic h ia p a r t # N S P W 5 0 0 S ( B r i g h t W h ite ) o r e q u iv a le n t P o w e r S u p p ly 6 V D C c o in c e lls # C R 2 0 1 6 M e a n s fo r a tta c h m e n t M e ta l r in g H o u s in g A s s e m b ly M ax . 1 screw S iz e o f p r o d u c t M in . P h o to n S iz e ( D im .) M a x . S a p p h ir e S iz e ( D im .) R e p la c e a b le B a t t e r y R e p la c e a b l e C o n t in u o u s L a m p O n S w it c h No P r o j e c t e d V o lu m e 7 5 ,0 0 0 s a le s 1 s t y e a r T arget M ark et O u t d o o r e n th u s ia s ts T a r g e t M a n u f a c t u r in g C o s t $X X X T a r g e t W h o le s a le $Y Y Y T a r g e t R e t a il $ Z Z Z ( c r itic a l c o s t) C o s t R a t io R e ta il to W h o le s a le to C ost A :1 B :1 C :1 D e s c r ip t io n F u t u r e p o s s ib ilit ie s H o u s in g M a t e r ia l E x p lo r e o th e r m a te r ia ls L am p E x p lo r e o th e r p o s s ib ilitie s P o w e r S u p p ly E x p lo r e o th e r p o s s ib ilitie s M e a n s fo r a tta c h m e n t L a t c h /B e lt lo o p /P a c k L o o p H o u s in g A s s e m b ly E lim in a te a ll f a s te n e r s S iz e o f p r o d u c t C h a n g e to m e e t m a r k e t d e m a n d R e p la c e a b le B a t t e r y N o n r e p la c e a b le , m a s s p r o d u c e d d is p o s a b le ite m C o n t in u o u s L a m p O n S w it c h Y es P r o j e c t e d V o lu m e 1 0 0 ,0 0 0 + f u tu r e y e a r s T arget M ark et M a ss M e rc h a n t T a r g e t M a n u f a c t u r in g C o s t D ecrease co st T a r g e t W h o le s a le In c r e a s e /D e c r e a s e T a r g e t R e t a il In c r e a s e /D e c r e a s e Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 16
  • 17. Princeton Tech LED Keychain Light Concept Ratings Sheet 1. Will it appeal to your customer (Aesthetics)? 1=Best 1 2 3 4 2. Will it appeal to your customer (Function)? 1=Best 1 2 3 4 3. What do you like most about it? 4. What do you like least about it? 5. Will it sell? 1=Best 1 2 3 4 Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 17
  • 18. Description Cost Assumptions Origin LED Lamp & Assembly Qty 100,000 $XXXea $XX LED Lamp cost Bob of P-Tec supplied info 10/8/99 Bend and cut leads operation $XX.00 per hour labor rate Jeff of P-Tec supplied info 10/8/99 2 LEDs cut and bent per minute Jeff of P-Tec supplied info 10/8/99 120 LEDs cut and bent per hour Advent calculation based on above assumption $XX per cut and bent LED Advent calculation based on above assumption Power Qty 200,000 $XXea $XX (2 batteries per unit) Bob of P-Tec supplied info 10/27/99 Metal ring Qty 100,000 $XXea $XX (1 ring per unit) Mike of P-Tec supplied info 10/8/99 Packaging Qty 100,000 $XXea $XX Plastic Case cost Mike of P-Tec supplied info 10/8/99 $XX Printed Graphic cost Mike of P-Tec supplied info 10/8/99 $XX Product Guide cost Jeff of P-Tec supplied info 10/28/99 Load housing unit into plastic case operation Load ring into plastic case operation Load printed graphic into plastic case operation Load product guide into plastic case operation Close plastic case operation $XX.00 per hour labor rate Jeff of P-Tec supplied info 10/8/99 1 case loaded every 30 seconds Jeff/Mike/Bob of P-Tec supplied info 10/8/99 120 cases loaded per hour Advent calculation based on above assumption $XX per loaded case Advent calculation based on above assumption TOTAL COST PER COMPLETE UNIT $XXXX Rev F. 11-02-99 Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 18
  • 19. October November December January Februa ID Task Name Duration Start 26 3 10 17 24 31 7 14 21 28 5 12 19 26 2 9 16 23 30 6 13 1 Phase-1 25 days Wed 9/29/99 2 Project Meeting 0 days Wed 9/29/99 9/29 3 Define product specifications 1 day Tue 10/5/99 4 Develop concepts & (BOM) 19 days Thu 10/7/99 5 Client approval of concept (CAM) 0 days Tue 11/2/99 11/2 Final presentatin of product concept design 6 Phase-2 16 days Wed 11/3/99 7 Detailed design 7 days Tue 11/2/99 8 Proof of concept/Alpha model fabrication (SLA) 5 days Thu 11/11/99 9 Test/Modify 4 days Thu 11/18/99 10 Client approval of Alpha model 0 days Tue 11/23/99 Final presentation of Alpha /SLA model 11 Order Packaging (need SW model) 42 days Tue 11/23/99 12 Order LED's 45 days Tue 11/23/99 13 Order Shipping boxes/crates 42 days Tue 11/23/99 14 Order Batteries 42 days Tue 11/23/99 15 Phase-3 43 days Wed 11/24/99 16 Review design issues 1 day Wed 11/24/99 17 Detail design changes 5 days Thu 11/25/99 18 Order Production Tooling 30 days Thu 12/2/99 19 Assembly/ First Run Production / Line set up 5 days Thu 1/6/00 20 Test Beta Units 5 days Thu 1/13/00 21 Complete final modifications 1 day Thu 1/20/00 22 Introduce product to market 1 day Fri 1/21/00 23 Phase-4 0 days Sat 1/22/00 MARKET INTRO 24 Market introduction / Ship 1st product 0 days Sat 1/22/00 1/22 25 Phase-5 0 days Sat 1/22/00 1/22 26 Standardization 0 days Sat 1/22/00 1/22 Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 19
  • 20. P r in c e t o n T e c h - L E D K e y c h a in S p e c if ic a t io n D e s c r ip t io n O b je c t iv e H o u s in g M a t e r ia l X e n o y - I n j e c tio n M o ld e d Lam p L E D - N ic h ia p a r t # N S P W 5 0 0 S ( B r ig h t W h ite ) o r e q u iv a le n t P o w e r S u p p ly 6 V D C c o in c e lls # C R 2 0 1 6 M e a n s f o r a tt a c h m e n t M e ta l r in g ( c u s to m e r a s s y .) H o u s in g A s s e m b ly N o m e c h a n ic a l fa s te n e r s S iz e o f p r o d u c t M in . P h o to n S iz e ( D i m .) M a x . S li g h t l y la r g e r th a n P h o to n ( D i m .) R e p la c e a b le B a t t e r y N o n R e p la c e a b le C o n t in u o u s L a m p O n S w it c h No P r o j e c t e d V o lu m e 7 5 ,0 0 0 s a le s 1 s t y e a r T arget M arket O u td o o r e n th u s ia s ts T a r g e t M a n u f a c t u r in g C o s t $X X X T a r g e t W h o le s a le $Y Y Y Q T Y L e v e ls B ASE 24+ L e v .1 L e v .2 L e v .3 L e v .4 P r in c e to n T e c h S e llin g P r ic e T a r g e t R e t a il $ Z Z Z ( c r itic a l c o s t) C o s t R a t io R e ta il to W h o le s a le to C o st 3 .3 3 :1 2 :1 1 :1 B u tto n F o r c e P h o to n fo r c e o r le s s D e s c r ip t io n F u t u r e p o s s ib ilit i e s H o u s in g M a t e r ia l E x p lo r e o th e r m a te r ia ls O n - O f f B u t to n S o f t to u c h Lam p E x p lo r e o th e r p o s s ib ilitie s /c o lo r s P o w e r S u p p ly E x p lo r e o th e r p o s s ib ilitie s M e a n s f o r a tt a c h m e n t L a tc h /B e lt lo o p /P a c k L o o p H o u s in g A s s e m b ly E li m i n a te a ll f a s te n e r s S iz e o f p r o d u c t C h a n g e to m e e t m a r k e t d e m a n d R e p la c e a b le B a t t e r y Y es C o n t in u o u s L a m p O n S w it c h Y es P r o j e c t e d V o lu m e 1 0 0 ,0 0 0 + fu tu r e y e a r s T arget M arket M a ss M e rc h a n t T a r g e t M a n u f a c t u r in g C o s t D e c re a se c o st T a r g e t W h o le s a le I n c r e a s e /D e c r e a s e T a r g e t R e t a il I n c r e a s e /D e c r e a s e A n tic ip a te d C y c le L if e 5 -7 y e a rs A n tic ip a te d S a le s G r o w th 3 yea rs P rin c e to n T e c h L E D K e y c h a in P ro d u c t S p e c ific a tio n R e v is io n F 11 / 08 / 99 Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 20
  • 21. Results Fastest, most successful product launch in the companys history. Largest single product ever in the companys history (volume and dollar). Invitation to return and run all product development for this company. Advent Design Corporation, Bristol PA 1-800-959-0310 www.adventdesign.com 21
  • 22. Bill Chesterson CEO Automation & Product Design Advent Design 215 781 0500 Ext: 203 Corporation bill.chesterson@adventdesign.com 925 Canal Street Tom Lawton President Bristol PA, 19007 Contract Manufacturing 215 781 0500 Ext: 202 (P) 215 781 0500 (F) 215 781 0508 tom.lawton@adventdesign.com www.adventdesign.com Frank Garcia Director Planning & Productivity 215 781 0500 Ext: 207 frank.garcia@adventdesign.com