Sr Lead Engineer - Instrumentation & control
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Mangalamoorthi E is a senior instrumentation and control engineer with over 12 years of experience. He is currently working as a senior lead engineer at Enmas GB power systems projects limited in Chennai, India. In this role, he is responsible for instrumentation engineering tasks like preparing wiring diagrams, datasheets, and overseeing field installation and commissioning activities. Previously, he has worked on several coal and gas power plant projects handling instrumentation for boilers, turbines, and other equipment. He is proficient in various instrumentation standards and software tools. Mangalamoorthi holds a B.E. in Instrumentation and Control Engineering and is willing to relocate for new opportunities.
Sr Lead Engineer - Instrumentation & control
- 1. RESUME : Senior Engineer of Instrumentation & Control MANGALAMOORTHI E : Door No. B block, 4/27, Lakshmi Flats. Voltas Colony,4th Street. Nanganallur. Chennai 600061 @-mail : manmoor_e@yahoo.com Phone : +91-9443820378 Skype : Janshree1 OBJECTIVE To obtain a position that will give me an opportunity to Prove my knowledge, skills and experience I gathered in the field of Instrumentation and also to learn about the New and Sophisticated systems and also developing my knowledge in the field of Instrumentation. PROFESSIONAL EXPERIENCE Organization : Enmas GB power systems projects limited., Chennai. Designation : Senior Lead Engineer of C&I (Dept). Boiler and Trubine equipments (Oil and Gas field with bunner operation and maintenance engineering). From : 25th Nov 2010 to Till Date. Projects Handled 1. Jeppiar Power Corporation limited. :1x30MW coal fired CFBC. (Current). 2. Shri Jagannath Steels & Power Limited. : 1x30MW, AFBC power plant, (Current). 3. SBQ steel plant Limited. : 2x45 MW Coal Fired AFBC Boiler, Power Plant, Gudur. 4. Sarda metals & Alloys ltd. : 1x80 MW Pulvarized Coal fired Boiler, AP 5. ISMT CPP power plant Limited.:1x40 MW Coal Fired AFBC Boiler, power Plant,Nagpur, 6. Surendra Mining PVT Ltd. : 1x12MW Coal Fired AFBC Boiler, power Plant, Odissa.
- 2. Roles & Responsibilities Review of P&ID and PFD. Oil & Gas and Power Boiler projects industray - included for Oil & Gas / coal (Buner managemant system),. Distributed Control Systems (DCS), Safety Instrumented Systems (SIS)/ Emergency Shutdown System (ESD), Fire Protection Systems (F&G) and third party Programmable Logic Controllers (PLCs). International codes and standards followed are: IEC-61508,IEC-61511,IEC-60529, ISA 5.1, ISA 5.3, ISA 5.4,ISA 20, API RP 554 / API / ANSI / ISO / NFPA / IOSH / OSHA/ NEMA & etc Preparation of Instrument Index, Instrument list, I/O List for DCS, ESD, F&G using INTOOLS SPI.9.0 Preparation of Instrument Location Plan, Cable Schedule, Cable Tray layout, Junction Box Location & JB Grouping Arrangement. Preparation of ILD, Interconnection Wiring Diagram(Conventional and FF system) using INTOOLS SPI.9.0 Preparation Of Hook-Up& MTOs using INTOOLS SPI.9.0 Preparation of Datasheet / Specification sheet using INTOOLS SPI.9.0 for various instruments like Gauges, Smart Transmitters (Pressure, Level, flow and Temperature etc.), Control Valves, Safety Valves, Orifice plates and Switches etc. Sizing calculation of Control Valves and Orifice Plates using Flowcalc / Fisher Specification Manager / instrucalc and INTOOLS SPI.9.0. Pre-bid engineering activities such as preparation of Material Requisition (MR), Technical Bid Evaluation(TBE)&preparation of Technical Query(TQ) and Recommendation for various Field Instruments. Verification of Vendor offers for various field instruments like Transmitters, Gauges, and Control Valves etc. and corresponding TQ preparation. Familiar with Smart Plant Review, Micro Station V8i and AutoCAD. Review of P&ID, Instrument Specification Sheet (ISS), Instrument Process Data Sheet (IPDS), Instrument Installation Sheet (IIS), Wiring Diagrams, Process &Pneumatic Hook- up. Execution of Instrumentation construction activities, field activities supervision like Instrument cable laying, Instrument JB and Field Instruments Installation, installation of level instruments, HC gas detector installation, wiring termination of field instruments and Junction box, Marshaling panels installation, loop checking, Calibration of field instruments, pre-commissioning and commissioning of plant.
- 3. Co-ordination with Vendor representative for special Instrument systems checking & pre-commissioning. ESD, F&G & PLC system modification. Co-ordination with client for Progress review meeting, Close out report, Hand over As-built documents/drawings, survey changes, field changes/spares etc. Developing Engineering Deliverables like IO List, Instrument List, Hook Up Diagram, Data Sheets, Cable Tray Layout, Erection Material BOM, Cable Schedule, Interlock Schematics, Control Loop Schematics etc. Generating Purchase Order and following up for the Procurement. Evaluation of Bids from various Vendors(TQ,TR and TER). Following up with suppliers for the timely delivery of Materials. Gathered experience in the field of Project Execution of Instrumentation works for TG Boilers, AFBC Boiler, Gas and oil Fired Boiler etc., Preparing logic diagrams of interlock functions, functional block diagram for Boiler,turbine & start up sequence logic checking and BOP package & reviewing control block diagram. Commissioning of Field Instruments consisting of OLCS and CLCS. Intelligent MCC Communications through Modbus with MFM meters to DCS. IED-61850 Communication through Fiber Optic cable with GRP relays to DCS. Modbus TCP/IP communication for PAKSCAN Movs (Rotark) to DCS. MODBUS Communication Protocol with Master / Slave Architecture in integration of PLC with DCS. Leading a team of 4 engineers and 1 junior engineer.Well versed with Basic,FEED(front end engg & design),detail engineering and ESD of reputed projects. PREVIOUS EMPLOYERS 1. Dhanalakshmi Srinivasan Chemicals (P) Ltd,. Asst Manager (Oct-2009 / Nov- 2010). 2. Rajshree Chemicals Ltd,. Sr Engineer (Nov-2005 / Oct-2009). 3. Tyco Hofincons Infotech industrials service (p) Ltd,. Engineer. (May-2005 / Oct 2005). 4. Basco maintenance industrials service Pvt Ltd,. Engineer (Jan -2005 / Apr-2005) . 5. Renuga power plant Pvt Ltd,. Traning Engg. (Nov-2002 / Jan-2005). Roles & Responsibilities Engineering Deliverables Development like Hook Up Diagram, Instrument List, IO List, Bill of Quantities, Loop Schematics, Interlock Schemes etc. Hands on Experience in the DCS of ABB, Honeywell, Yokogawa and PLCs of ABB, Siemens, Rockwell etc. Experience in doing FAT for DCS System (Siemens S7-400). Hands on experience in the field of Project Execution of Instrumentation works for TG, Boilers, AFBC Boiler, Oil and Gas Fired system etc.
- 4. Hands on Experience in Doing Proposals for Projects, Technical Bid Evaluation and Doing detailed Engineering for Instrumentation Projects and Document Development. Hands on Working Experience in Project Management activities like Planning, Daily Work Allocation, Execution and Work Evaluation. Project Planning and Stage-by-Stage Evaluation of the project. Continuous follow up with Suppliers and Team for timely completion of project. Bid Evaluation of different suppliers and finalization of Bids. Erection and Commissioning of field instruments required for Power Plant. Managing the Manpower effectively. Work Scheduling, Work Allocation, Progress Monitoring and effective utilization of Manpower and Time. Development of Detailed Engineering Deliverables like Cable Block Diagram, Cable Schedule, Interconnection Diagram, Loop Wiring Diagrams, Datasheets, Cable Lay- Out Diagram, Hook-Up Diagrams, Construction BOM, Transmittals. Designing of Control System and distribution of Components based on the I/O Distribution. Generating Purchase Order and following up for the Procurement. Evaluation of Bids from various Vendors. Coordinating with Subordinates and doing Internal QA/QC for the Documents and Drawings Approvals. Supporting Client in the Development of Process Flow Diagram, Development of Control Philosophy, P&ID and Instrument Index for the Explosive Plant. Assistance to C&I Executives in ABB-800xa DCS system operation and maintenance. Assistance in Planning, scheduling and assigning work and had actively involved in Preventive, Running and Over-haul maintenance Works of Boiler and Turbine Instrumentation works. Working Experience in the Loop Checking, Fault Analysis, Field and Remote Calibration of Transmitters, Control Valves and flow etc. Worked in the Analysis and Trouble shooting of Process parameter Transmitters like Pressure, Temperature, Level, Flow etc. Calibration, testing and Commissioning of Turbovisory & Field Instruments. Plant operation monitoring BTG System and Thermal Power Plant. EDUCATION B.E., - (Instrumentation and Control Engineering) Completed 2002 November. Arulmigu Kalasalingam college of Engineering / Madurai Kamaraj University under Anna University. Personal Profile Marital status : Married. Pass Port : Z2750892. Date of Expiry : 31-10-2023. Willingness to work abroad : Yes. Readiness to relocate : Immediate. Declaration: I hereby assure that all the aforesaid details about me are true to the best of my knowledge