Rectangular electrical cabinet frame enclosure roll forming machine with good price.
Mesh frame enclosure header, electrical cabinet enclosure rack frame machinery.
https://www.superdamc.com
#rectangularenclosure #squareelectricalframe #steelframeenclosure #profileenclosure #channel enclosure
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1. Electric Cabinet Frame Roll Forming Machine
https://www.superdamc.com
Shenzhen Superda Machine Co., Ltd
Whatsapp 86 18814355377
筝Technical parameters
Item Technology parameter
Material
Material cold-roll strip,galvanized steel strip
Thickness 0.8-1.0mm
Coil Inner 个360个510
Process
Form Speed 0-13m/min
Length Not limit
Quality
Length
Precision
L1000mm鐚賊
0.5
Straight,
Deflection
L1000mm鐚Bend no more than 1mm鐚
Deflection no more than 1mm
Forming
size
As per design
篋Process
Uncoiler StraighteningServo feederHydraulic device
Guide device Roll forming machine Shear device
Layout for reference only, exactly as per buyer drawing design
2. Explaination
This production line is equipment for production cabinet frame.
The strip coil to be processed is manually placed on the
uncoiler, and then corrected and tensioned. After leveling, it
enters punching notch, and is sent to the forming machine by
the guide device to form. Under the frictional damping action
of the forming roller and pressure roller, after entering the
cutting part at a line speed of 0-13m.
筝The main technical parameters
1.Details of accessory brand
No. Name manufacturer
1 Encoder Omron
2 Touch Screen Weinview
3 Programmable controller
(PLC)
Mitsubishi
4 Low-voltage circuit breaker Chint
5 AC contactor Chint
6 Inverter Weinview
7 Hydraulic Solenoid Valve Shun Xin, Taiwan
8 Guide rail Hiwin Taiwan
9 Server System Mitsubishi
3. 2.Feeding specifications
a. Applicable materials: cold rolled coil, galvanized coil
b. Material quality: Domestic GB standard
c. Tensile strength: 隆b780Mpa (Max.)
d. Yield strength: 隆s510Mpa (Max.)
e. Material thickness: 0.8-1.0mm
f. Material width: 200mm (Max.)
g. Inner diameter of steel coil: 陸360mm-陸510mm
h. Outside diameter of steel coil: 陸1250 鐚Max.鐚
i. Steel coil weight: 3 t (Max.)
3.Forming parameters
a. Number of forming staion: 20 sets of roller
b. Spindle specification: 50mm 40Gr quenching and
tempering
c. Roller material: Gr12 mold steel heat treatment
d. Integral archway: precision machined from 25mm steel plate,
the hole distance error is less than 0.1mm
4, forming ability
a. Outside diameter of coil: 陸1250mm (Max.)
b. Material forming thickness: 0.8-1.0mm
c. Input material width 200mm
5.Speed parameters of forming unit
a. Linear speed, 0-10m / min
4. b. Acceleration time 鐚 30 seconds
6, Forming accuracy
a. Shear length tolerance: 賊0.3mm / m
b. Width tolerance: 賊 0.5mm
c. Sickle curve: 2mm / m
d. Burr: 0.1mm (new blade cutting ordinary carbon steel plate
with reasonable clearance)
e. Height tolerance: 賊 0.5mm
The above tolerances are based on the first-grade steel coils with flat
and edgeless waves.
7.Other equipment parameters
a. Power supply: 380V / 50HZ / 3PH (Or Custmized)
b. Installed capacity: about 22Kw
c. Forming speed: 0-10m / min
d. Cutting method: forming then cutting
e. Driving motor:
Straightener machine motor 2.2KW
Hydraulic punching and cutting 11kw,
Forming host motor 4+3KW
Servo motor 2KW
f. Floor area (approximately): length 20m width 2m
(Roll Forming 6mX0.8m)
g. Production line direction: from left to right
5. (facing the unit from the operation table).
h. Equipment color: (Customer choice)
i. Unit equipment design can meet 12 hours of continuous
production
j. Operating environment:
1: power supply voltage: 380V 賊10% / three-phase four-wire,
frequency: 50HZ; Total power: about 25KW
2: Ambient temperature: 0-40 属C, relative humidity: 60-95% RH.
Devices鐚
No. Machine name QT
Y
REMARK
1 Uncoiler 1
2 Straightener 1
3 Servo Feeder 1
4 Servo hydraulic hole
punch machine With mould
5 Guide device 1
6 Forming machine 1
7 Hydraulic cutting and
Bending
1
8 Control system 1
V. Equipment structure and system configuration:
Overview: The production line is mainly composed of Uncoiler,
Straightener, Hydraulic punching machine,
forming machine, hydraulic cutting ,
hydraulic system, electrical control part and
safety protection part.
1. Unloading (uncoiler): used for unwinding material and providing
6. sheet material to the forming part, 3 tons of unwinding.
2. Leveling (straightener): 11-roller precision leveling (up 3 down 4),
2.2KW electric feeding, used to straighten
the coil and eliminate material stress.
3鐚 Servo feeder, Hydraulic Hole Punch: 2KW servo system,
precision feeder. Hydraulic punching
device (mould material DC53) and cutting
device.
7. ***Photo for reference only
2. Forming mainframe: The mainframe base of this production line
is welded with 100 * 100 * 4MM square
tubes, the frame is integrated with a fixed
archway, the side plates are made of 28mm
steel plates, both sides of the steel plate are
precision ground to 25mm. and the
supporting parts are made of high-quality
Taiwan bearings. Twisting up and down
adjustment, the host has good rigidity and
stable structure.
8. Photo for reference only
B: Roller (roller staiton): 20 sets of roller forming, high-quality
Gr12 mold steel, HRC up to 58 ~ 60尊
are
processed by precision CNC machine tools,
precision is 6 ~ 7, surface roughness is
above 0.8, no scratches on the surface.
C: Transmission part: It is the conveying part of the forming power
of the production line. The power is
transmitted from the main motor to the
reduction gear, and then transmitted to the
driving wheel by the gear through the gear.
9. Photo for reference only
4鐚 Electric control system: The entire production line adopts
centralized control, the components are
imported and domestic high-quality
products, or specified by customers, and
the standard components are Taiwan brand.
The installation of the equipment's
electronic control components complies
with national regulations, with clear line
numbers, reasonable bureaus, clean control
panels, and clear labels.
10. 5. Security protection: The host is equipped with a protective net,
and warning signs are set on the parts
involving personal safety. The electrical
appliance has reliable safety grounding,
and the emergency stop button is also
provided on the die end to protect personal
safety to the greatest extent.
Oversea after service: After the production line arrives at user's
factory, the supplier will arrange eingeer to
installation and training as per user
requirements. Buyer burden the related cost
such as air tickets, room and board, visa,
food etc. will be borne by the buyer, and
the labor cost is 150 USD per person per
day.