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STG-17 CV-1 NOT
CLOSING DURING
VALVE TEST
GROUP D POINTS
POSSIBLE CAUSES
• TEST SOLENOID NOT ACTIVATED OR COMMAND NOT GOING PROPERLY.
• SIGNAL TO TEST SOLENOID ISSUE
• FRD OR DRAIN PORTS IN ACTUATOR BLOCKED.
• STICKY SOLENOIDS
• HYDRAULIC FLUID CONTAMINATION (HIGH OXIDATION)
• VALVE STEM AND BUSHING CLEARANCE LESS DUE TO OXIDATION DEPOSIT
MAINTEANCE ACTIVITIES DONE SO FAR
• VALVE INSPECTION DONE DURING 2021 OUTAGE
• IMD CHECKED SOLENOID COMMAND AND POWER SUPPLY AND CHECKED
ACTUATION OF SOLENOIDS PLACING PRESSURE GAUGES AT ACTUATOR PORTS.
• CONTROL VALVE ACTUATOR REPLACED 2 TIMES
• RECIRCULATION OF HYDRAULIC OIL THROUGH OIL WATER SEPERATOR
• HYDRAULIC OIL CHANGE.
RECOMMENDATIONS
• CONTROL VALVE STEM AND BUSHING INTERNAL INSPECTION AND
HYDRAULIC OIL TESTING FOR OXIDATION-ASHWIN
• THERMOGRAPHY WHILE VALVE TEST BEING CARRIED OUT AND HYDRAULIC
PUMP PRESSURE INCREASE AND CHECK-RAVI JOSHI.
VALVE INSPECTION REASONS
STG-17 CV-1 FAILURE TO CLOSE DURING VALVE TEST.pptx

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STG-17 CV-1 FAILURE TO CLOSE DURING VALVE TEST.pptx

  • 1. STG-17 CV-1 NOT CLOSING DURING VALVE TEST GROUP D POINTS
  • 2. POSSIBLE CAUSES • TEST SOLENOID NOT ACTIVATED OR COMMAND NOT GOING PROPERLY. • SIGNAL TO TEST SOLENOID ISSUE • FRD OR DRAIN PORTS IN ACTUATOR BLOCKED. • STICKY SOLENOIDS • HYDRAULIC FLUID CONTAMINATION (HIGH OXIDATION) • VALVE STEM AND BUSHING CLEARANCE LESS DUE TO OXIDATION DEPOSIT
  • 3. MAINTEANCE ACTIVITIES DONE SO FAR • VALVE INSPECTION DONE DURING 2021 OUTAGE • IMD CHECKED SOLENOID COMMAND AND POWER SUPPLY AND CHECKED ACTUATION OF SOLENOIDS PLACING PRESSURE GAUGES AT ACTUATOR PORTS. • CONTROL VALVE ACTUATOR REPLACED 2 TIMES • RECIRCULATION OF HYDRAULIC OIL THROUGH OIL WATER SEPERATOR • HYDRAULIC OIL CHANGE.
  • 4. RECOMMENDATIONS • CONTROL VALVE STEM AND BUSHING INTERNAL INSPECTION AND HYDRAULIC OIL TESTING FOR OXIDATION-ASHWIN • THERMOGRAPHY WHILE VALVE TEST BEING CARRIED OUT AND HYDRAULIC PUMP PRESSURE INCREASE AND CHECK-RAVI JOSHI.