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Suraj prasad kushwaha
Company Milestone
 1988- Established in 1988 as a sole proprietorship EMS company
operating on a consignment model.
Commenced operations in a small rented facility without any SMT
line.
 1991- Moved to a new 6000 sq ft facility in 1991 with an employee
count of 35.
 1995- Obtained ISO 9000 certification in 1995. Strengthened
presence in domestic market.
 2001- Grew to 80 people. Added a new SMT line and forayed into
turnkey manufacturing. Started exports in 2001 and acquired first
export client Analog Devices.
 2004- Established 2nd manufacturing unit at Parwanoo, HP.
Commenced exports to Europe and South East Asia. Established full
fledged manufacturing line with SMT and TH assembly and
upgraded facility at Mysore plant.
 2015- Kaynes Approved as R&D center.
ANSI/ESD S20.20 2007 and IEC 61340-5-1.0 2007-08 Certified MSIPZ
approval for new facility.
 2016- Obtained NADCAP certification for Mysore facility IT Exports
Award under the category "High growth - Electronic Hardware
INTRODUCTIONI am Suraj. I have done Diploma in Electrical Engg. From Shaheed
Bhagat Singh State Technical Campus in May 2015. I have joined Kaynes
Technology India Pvt. Ltd. ( Himachal Pardesh) by campus placement in
16th November 2015 in production line in department of POWER
ELECTRONICS.
 Masking
 Hardware Fixing
 Forming
 Stuffing
 Wave Soldering
 Lead Cutting
 Touch Up
 Hand Soldering
 FCI
 FSI
 Functional Testing
 OQC
 Packing
 Boxes Tapping
Masking
ï‚— There are two methods to fixing SMD Components
i.e. i) By using Glue
ii) By using Paste
ï‚— Main purpose of masking is to protect SMD
components during passing in wave solder in that PCB
where paste are using.
ï‚— Second purpose is to protect hole flow.
Stuffing
ï‚— All TH Components are assemble in stuffing line.
Some components have polarity so need to
concentration to assemble in right direction.
Forming
ï‚— According to pitch and lead length
Wave Soldering
ï‚— After assemble all TH components in stuffing line, it
pass to wave solder for soldering purpose. There is 2
preheaters, a IR zone. Heat is divided in step by step by
using preheaters and IR zone for prevention of
components failure and then a solder pot is there and
all components will be soldered.
Lead Cutting
ï‚— In forming stage lead length of components is not
equal so cutting stage is required. In cutting stage,
according to requirement lead of components will
trimming. Maskin is also removed in cutting stage.
Touch Up
ï‚— After passing wave solder some components will not
soldered properly. In touchup stage all soldering issue
will
I have joined Kaynes as a Testing Engg. in the
department of Power Electronics. After
sometime I learnt Touch Up & Hand soldering
by taking proper trainings. After that QA and
Production Head give me training for FCI.

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Suraj prasad kushwaha

  • 2. Company Milestone  1988- Established in 1988 as a sole proprietorship EMS company operating on a consignment model. Commenced operations in a small rented facility without any SMT line.  1991- Moved to a new 6000 sq ft facility in 1991 with an employee count of 35.  1995- Obtained ISO 9000 certification in 1995. Strengthened presence in domestic market.  2001- Grew to 80 people. Added a new SMT line and forayed into turnkey manufacturing. Started exports in 2001 and acquired first export client Analog Devices.  2004- Established 2nd manufacturing unit at Parwanoo, HP. Commenced exports to Europe and South East Asia. Established full fledged manufacturing line with SMT and TH assembly and upgraded facility at Mysore plant.  2015- Kaynes Approved as R&D center. ANSI/ESD S20.20 2007 and IEC 61340-5-1.0 2007-08 Certified MSIPZ approval for new facility.  2016- Obtained NADCAP certification for Mysore facility IT Exports Award under the category "High growth - Electronic Hardware
  • 3. INTRODUCTIONI am Suraj. I have done Diploma in Electrical Engg. From Shaheed Bhagat Singh State Technical Campus in May 2015. I have joined Kaynes Technology India Pvt. Ltd. ( Himachal Pardesh) by campus placement in 16th November 2015 in production line in department of POWER ELECTRONICS.
  • 4.  Masking  Hardware Fixing  Forming  Stuffing  Wave Soldering  Lead Cutting  Touch Up  Hand Soldering  FCI  FSI  Functional Testing  OQC  Packing  Boxes Tapping
  • 5. Masking ï‚— There are two methods to fixing SMD Components i.e. i) By using Glue ii) By using Paste ï‚— Main purpose of masking is to protect SMD components during passing in wave solder in that PCB where paste are using. ï‚— Second purpose is to protect hole flow.
  • 6. Stuffing ï‚— All TH Components are assemble in stuffing line. Some components have polarity so need to concentration to assemble in right direction. Forming ï‚— According to pitch and lead length
  • 7. Wave Soldering ï‚— After assemble all TH components in stuffing line, it pass to wave solder for soldering purpose. There is 2 preheaters, a IR zone. Heat is divided in step by step by using preheaters and IR zone for prevention of components failure and then a solder pot is there and all components will be soldered.
  • 8. Lead Cutting ï‚— In forming stage lead length of components is not equal so cutting stage is required. In cutting stage, according to requirement lead of components will trimming. Maskin is also removed in cutting stage.
  • 9. Touch Up ï‚— After passing wave solder some components will not soldered properly. In touchup stage all soldering issue will
  • 10. I have joined Kaynes as a Testing Engg. in the department of Power Electronics. After sometime I learnt Touch Up & Hand soldering by taking proper trainings. After that QA and Production Head give me training for FCI.