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Final Year Project
Mechanical Engineering Department
UET Taxila
ADVISOR
           Dr. Ali Rizwan
            Associate Professor
            MED UET TAXILA

GROUP MEMBERS:
   Gulfam ul Rehman 08-ME-54
   Ali Fahad        08-ME-95
   M. Azeem         08-ME-98
Energy Crisis and Pakistan
Energy Crisis and Pakistan
 Energy is considered to be life line of any economy
 Energy is pivotal in running machinery in factories and
  industrial units
 In Pakistan During 2009-10, Energy supply witnessed a
  decline of 0.64 %.
 Pakistan needs around 15,000 to 20000 MW electricity
  per day and there is a shortfall of about 4000 to 9000 MW
  per day
Energy Crisis and Pakistan
                Resources of Energy
Petroleum products
 In 2009-11, consumption of petroleum products was 35% of
  total share of energy.
Natural Gas
 Average production of natural gas is 4,048.76 million cubic
  feet per day and there is an increase of 1.56 percent.
Coal
 Coal is primarily being used in brick kiln and cement
  industries
 Approximately 67 percent coal is imported because
  indigenous coal is not considered of good quality.
PAKISTAN A DUMPING 赫檎或雨鰻禽
PAKISTAN A DUMPING 赫檎或雨鰻禽
 There is no proper waste collection system.
 Waste is dumped on the streets.
 There are no controlled sanitary landfill sites.
 Citizens are not aware of the relationship between ways of
  disposing off waste and the resulting environmental and
  public health problems.
Effects of Waste
 Health Hazards
 Ground water pollution
 Air pollution
Sustainable+fuel+produced1 (1)
Typical Composition of Solid Waste in Pakistani Cities (%)
Sustainable+fuel+produced1 (1)
Sustainable+fuel+produced1 (1)
What is RDF?
Refuse-derived fuel (RDF) is a fuel produced by shredding and
dehydrating Solid waste (MSW) with a Waste Converter
technology.


Why RDF?
RDF fuel pellets ranges from 75% to 85% of Coal used for
electric power generation.
The emissions of RDF are less harmful than Coal.
Coal contains approx. 70% carbon while RDF contains 52%
carbon.
Sulphur contents of RDF are lower than Coal.
RDF typically produces 1 kWh for 15460 Btu (2.6 pounds of
RDF).
PROCESS FLOW DIAGRAM
Sustainable+fuel+produced1 (1)
PRODUCTION OF REFUSE DERIVED FUELS
RDF can be produced by processing:
 MSW (Municipal Solid Waste)
 Industrial Waste


End Markets of RDF
RDF can be used:
 To produce electricity
 Alongside coal in Power Plants
 In Cement Kiln Industry
Sustainable+fuel+produced1 (1)
Components of RDF Plant
Primary Shredder
Primary Shredder
               Design of Shredder
   Motor
                           Frame
    Power = 3hp
                            Material = Mild steel
    Rpm = 1400
                            Grade = Astm 36
    Volts = 440
Belt
                              Shaft
 Type = v-belt (B Type)
                               No. of shaft = 1
 No. of belts = 2
                               Material = mild steel
 Length = 1524 mm
                               Length = 609.6 mm
 Grove angle = 40
                               Dia = 40mm
                               Rpm = 560
Pulley
 No. of pulleys = 2
 Material = Cast Iron                 Bearing
 Type = B                              No of bearings = 2
 Dia of larger pulley = 254 mm         Type = ucp 208
 RPM of larger pulley = 560            Company = NTN
 Dia of smaller pulley = 101.6 mm
 RPM of smaller pulley = 1400


                   Blade
                    No. of blades = 8
                    Material = Tool steel
Pro-E Modeling of Shredder
          Components
HOPPER      BODY             STRIP




BLADE              SHAFT WITH BLADES
Pro-E Modeling of Shredder
         Components
PULLEY      ANGLE          BEARING




         ASSEMBLED MODEL
Sustainable+fuel+produced1 (1)
Sustainable+fuel+produced1 (1)

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Sustainable+fuel+produced1 (1)

  • 1. Final Year Project Mechanical Engineering Department UET Taxila
  • 2. ADVISOR Dr. Ali Rizwan Associate Professor MED UET TAXILA GROUP MEMBERS: Gulfam ul Rehman 08-ME-54 Ali Fahad 08-ME-95 M. Azeem 08-ME-98
  • 3. Energy Crisis and Pakistan
  • 4. Energy Crisis and Pakistan Energy is considered to be life line of any economy Energy is pivotal in running machinery in factories and industrial units In Pakistan During 2009-10, Energy supply witnessed a decline of 0.64 %. Pakistan needs around 15,000 to 20000 MW electricity per day and there is a shortfall of about 4000 to 9000 MW per day
  • 5. Energy Crisis and Pakistan Resources of Energy Petroleum products In 2009-11, consumption of petroleum products was 35% of total share of energy. Natural Gas Average production of natural gas is 4,048.76 million cubic feet per day and there is an increase of 1.56 percent. Coal Coal is primarily being used in brick kiln and cement industries Approximately 67 percent coal is imported because indigenous coal is not considered of good quality.
  • 6. PAKISTAN A DUMPING 赫檎或雨鰻禽
  • 7. PAKISTAN A DUMPING 赫檎或雨鰻禽 There is no proper waste collection system. Waste is dumped on the streets. There are no controlled sanitary landfill sites. Citizens are not aware of the relationship between ways of disposing off waste and the resulting environmental and public health problems. Effects of Waste Health Hazards Ground water pollution Air pollution
  • 9. Typical Composition of Solid Waste in Pakistani Cities (%)
  • 12. What is RDF? Refuse-derived fuel (RDF) is a fuel produced by shredding and dehydrating Solid waste (MSW) with a Waste Converter technology. Why RDF? RDF fuel pellets ranges from 75% to 85% of Coal used for electric power generation. The emissions of RDF are less harmful than Coal. Coal contains approx. 70% carbon while RDF contains 52% carbon. Sulphur contents of RDF are lower than Coal. RDF typically produces 1 kWh for 15460 Btu (2.6 pounds of RDF).
  • 15. PRODUCTION OF REFUSE DERIVED FUELS RDF can be produced by processing: MSW (Municipal Solid Waste) Industrial Waste End Markets of RDF RDF can be used: To produce electricity Alongside coal in Power Plants In Cement Kiln Industry
  • 19. Primary Shredder Design of Shredder Motor Frame Power = 3hp Material = Mild steel Rpm = 1400 Grade = Astm 36 Volts = 440 Belt Shaft Type = v-belt (B Type) No. of shaft = 1 No. of belts = 2 Material = mild steel Length = 1524 mm Length = 609.6 mm Grove angle = 40 Dia = 40mm Rpm = 560
  • 20. Pulley No. of pulleys = 2 Material = Cast Iron Bearing Type = B No of bearings = 2 Dia of larger pulley = 254 mm Type = ucp 208 RPM of larger pulley = 560 Company = NTN Dia of smaller pulley = 101.6 mm RPM of smaller pulley = 1400 Blade No. of blades = 8 Material = Tool steel
  • 21. Pro-E Modeling of Shredder Components HOPPER BODY STRIP BLADE SHAFT WITH BLADES
  • 22. Pro-E Modeling of Shredder Components PULLEY ANGLE BEARING ASSEMBLED MODEL