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TIME TO THINK FOR EXTRA CLOSING
INTERLOCK FOR EHV CIRCUIT BREAKERS
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 1
12th IndiaDoble Power Forum, 2014
Niraj Agrawal & Chetan Shete
ADANI POWER LIMITED , TIRORA
D
oble
Engineering
PRESENT SITUATION
 FOLLOWING ARE COVERED IN EHV CB
CLOSING INTERLOCK
1. TRIP CIRCUIT SUPERVISION
2. LOCKOUT RELAY RESET
3. ALL PROTECTION RELAY RESET
4. SF6 LEVEL OK & SPRING IS CHARGED
5. BOTH DC HEATHY
6. AC SUPPLY OK
7. PDR NOR OPERATED
8. ADJACENT ISOLATOR CLOSED.
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 2
D
oble
Engineering
CASE STUDY-1
 ON 4TH JULY 2013 , CB OF 400KV WARORA-
TIRORA LINE CLOSED & OPENED > 20 TIMES.
1. 400KV WARORA  TIRORA LINE HAND TRIPED FROM TIRORA END .
2. 400KV TIE & MAIN CB AT WARORA OPENED SUCCESFULLY BUT MAIN
CB CLOSED FREQUENTLY SUBSEQUENT TO OPENING OF CB POLES.
3. RESULTING IN FREQUENT CHARGING OF OPEN-ENDED LINE FOR TWO
PHASES ( R & B).
4. FLICKRING OF LIGHTS & CHARGING DISCHARGING SOUND WAS
NOTED.
5. OVERVOLTAGE STAGES TRIGGRED NO OF TIMES ..DANGER TO EHV
EQUIPMENTS.
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 3
D
oble
Engineering
CASE STUDY-1
 FINDINGS.
1. MOISTURE INGRESS IN MECHANISM BOX , SPRING CHARGE LIMIT
SWITCH OF Y -POLE.
2. CB CLOSE INTERLOCK & CB HEALTHY CONTACTS GOT SHORTED DUE TO
MOISTURE INGRESS. RESULTING IN FAILURE OF CLOSING COIL , DUE
TO CONTINEOUS DC POSITIVE TO COIL.
3. CONTROL CIRCUITARY IS RESPONSIBLE FOR FREQUENT CLOSE /OPEN
OPERATION OF CB AFTER SHORTING OF CONTACTS.
4. CB POLES WERE OPENING ON PDR & AGAIN CLOSING FOR ONLY TWO
PHASES (R &B).
5. CONTINUES UNTILL MANUAL DC OFF BY OPERATOR.
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 4
D
oble
Engineering
CASE STUDY-2
 ON 17TH JAN 2014 , 400KV CB OF GT#3
CLOSED ON FAULT.
1. GT#3 , 400KV CB TRIPPED ON FAILURE OF B-PHASE GT HV BUSHING .
2. ALL CONTROL CABLES FROM NEAR BY TRENCHES BURNT DUE OIL
SPILLAGE & FIRE.
3. 400KV MAIN CB CLOSED ON FAULT DUE TO SHORTING OF CLOSING
COMMAND CONTROL CABLE.
4. RESULTING IN MORE DANGEROUS CONDITION FOR SYSTEM.
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 5
D
oble
Engineering
WHAT CAN BE DONE ?
1. SEGREGATE AUXILLIARY CONTACTS RELATING TO CB CLOSING CIRCUIT
APART FROM OTHER CONTACTS CARRYING DC +VE SUPLY.
2. ROUTE CB CLOSING CIRCUIT CABLES AWAY FROM GT AREA .
ABOVE SOLUTIONS ARE NOT 100% FULL PROOF , CAN WE CUT CLOSING
CIRCUIT AT TWO POINTS 1. +VE SIDE ( USUALLY DONE) 2. VE SIDE
(INTENDED) ?.....
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 6
D
oble
Engineering
PROPOSED INTERLOCK IN CB CLOSING
CIRCUIT
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 7
BCU OUTPUT
CONTACT TO CUT
NEGATIVE OF
CLOSING COIL
D
oble
Engineering
LOGIC FOR CB CLOSING CIRCUIT
PROPOSED INTERLOCK
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 8
Reset Logic
(Except Line)
Reset Logic for Lines.
( Considering Auto
Reclose Operation)
D
oble
Engineering
PROPOSED INTERLOCK IN CLOSING
CIRCUIT
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 9
Possibility of unwanted SET ON of Negative
Break contact for closing circuit is as follows
1. Restarting of BCU/IED/ SAS Server
a. Normally Open contact is used .
b. All inputs for logic are normally in reset condition (No internally
inverted signal is used), so possibility of closing of contact during
restarting of IED/BCU/SAS server is NIL.
2. SET & RESET control for same is given to Shift
engineer through OWS ( Operating work station ) ,
which helps during on time change in decision of
closing of circuit breaker.
D
oble
Engineering
12th IndiaDoble Power Forum, 2014,
Vadodara, Gujarat, INDIA 10
THANKSD
oble
Engineering

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Time to think for ehv cb interlocks

  • 1. TIME TO THINK FOR EXTRA CLOSING INTERLOCK FOR EHV CIRCUIT BREAKERS 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 1 12th IndiaDoble Power Forum, 2014 Niraj Agrawal & Chetan Shete ADANI POWER LIMITED , TIRORA D oble Engineering
  • 2. PRESENT SITUATION FOLLOWING ARE COVERED IN EHV CB CLOSING INTERLOCK 1. TRIP CIRCUIT SUPERVISION 2. LOCKOUT RELAY RESET 3. ALL PROTECTION RELAY RESET 4. SF6 LEVEL OK & SPRING IS CHARGED 5. BOTH DC HEATHY 6. AC SUPPLY OK 7. PDR NOR OPERATED 8. ADJACENT ISOLATOR CLOSED. 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 2 D oble Engineering
  • 3. CASE STUDY-1 ON 4TH JULY 2013 , CB OF 400KV WARORA- TIRORA LINE CLOSED & OPENED > 20 TIMES. 1. 400KV WARORA TIRORA LINE HAND TRIPED FROM TIRORA END . 2. 400KV TIE & MAIN CB AT WARORA OPENED SUCCESFULLY BUT MAIN CB CLOSED FREQUENTLY SUBSEQUENT TO OPENING OF CB POLES. 3. RESULTING IN FREQUENT CHARGING OF OPEN-ENDED LINE FOR TWO PHASES ( R & B). 4. FLICKRING OF LIGHTS & CHARGING DISCHARGING SOUND WAS NOTED. 5. OVERVOLTAGE STAGES TRIGGRED NO OF TIMES ..DANGER TO EHV EQUIPMENTS. 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 3 D oble Engineering
  • 4. CASE STUDY-1 FINDINGS. 1. MOISTURE INGRESS IN MECHANISM BOX , SPRING CHARGE LIMIT SWITCH OF Y -POLE. 2. CB CLOSE INTERLOCK & CB HEALTHY CONTACTS GOT SHORTED DUE TO MOISTURE INGRESS. RESULTING IN FAILURE OF CLOSING COIL , DUE TO CONTINEOUS DC POSITIVE TO COIL. 3. CONTROL CIRCUITARY IS RESPONSIBLE FOR FREQUENT CLOSE /OPEN OPERATION OF CB AFTER SHORTING OF CONTACTS. 4. CB POLES WERE OPENING ON PDR & AGAIN CLOSING FOR ONLY TWO PHASES (R &B). 5. CONTINUES UNTILL MANUAL DC OFF BY OPERATOR. 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 4 D oble Engineering
  • 5. CASE STUDY-2 ON 17TH JAN 2014 , 400KV CB OF GT#3 CLOSED ON FAULT. 1. GT#3 , 400KV CB TRIPPED ON FAILURE OF B-PHASE GT HV BUSHING . 2. ALL CONTROL CABLES FROM NEAR BY TRENCHES BURNT DUE OIL SPILLAGE & FIRE. 3. 400KV MAIN CB CLOSED ON FAULT DUE TO SHORTING OF CLOSING COMMAND CONTROL CABLE. 4. RESULTING IN MORE DANGEROUS CONDITION FOR SYSTEM. 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 5 D oble Engineering
  • 6. WHAT CAN BE DONE ? 1. SEGREGATE AUXILLIARY CONTACTS RELATING TO CB CLOSING CIRCUIT APART FROM OTHER CONTACTS CARRYING DC +VE SUPLY. 2. ROUTE CB CLOSING CIRCUIT CABLES AWAY FROM GT AREA . ABOVE SOLUTIONS ARE NOT 100% FULL PROOF , CAN WE CUT CLOSING CIRCUIT AT TWO POINTS 1. +VE SIDE ( USUALLY DONE) 2. VE SIDE (INTENDED) ?..... 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 6 D oble Engineering
  • 7. PROPOSED INTERLOCK IN CB CLOSING CIRCUIT 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 7 BCU OUTPUT CONTACT TO CUT NEGATIVE OF CLOSING COIL D oble Engineering
  • 8. LOGIC FOR CB CLOSING CIRCUIT PROPOSED INTERLOCK 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 8 Reset Logic (Except Line) Reset Logic for Lines. ( Considering Auto Reclose Operation) D oble Engineering
  • 9. PROPOSED INTERLOCK IN CLOSING CIRCUIT 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 9 Possibility of unwanted SET ON of Negative Break contact for closing circuit is as follows 1. Restarting of BCU/IED/ SAS Server a. Normally Open contact is used . b. All inputs for logic are normally in reset condition (No internally inverted signal is used), so possibility of closing of contact during restarting of IED/BCU/SAS server is NIL. 2. SET & RESET control for same is given to Shift engineer through OWS ( Operating work station ) , which helps during on time change in decision of closing of circuit breaker. D oble Engineering
  • 10. 12th IndiaDoble Power Forum, 2014, Vadodara, Gujarat, INDIA 10 THANKSD oble Engineering