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9 E8 H7 I6C A L 4 N O T 2 1
                                                                                              The Steel Reinforcement Institute of Australia is a national non-profit organisation providing
                                                                                              information on the many uses of steel reinforcement and reinforced concrete. Since the
                                                                                              information provided is intended for general guidance only, and in no way replaces the services
                                                                                              of professional consultants on particular projects, no legal liability can be accepted for its use.
                                                                                                                                                                                                    January 2008




                                                                                                                                                                                                                            3 E
SURFACE CONDITION OF STEEL REINFORCEMENT
The bond and anchorage             NORMAL CONDITIONS                            POTENTIAL PROBLEMS                                          loose corrosion and salt[4]. Severely
properties of bars and mesh                                                                                                                 corroded and pitted steel should
                                   Hot-rolled bars, as delivered from the       The major potential problem with rust                       not be used unless the material has
are not detrimentally affected     mill, have a layer of tightly adhering       on reinforcement is caused by rain                          been checked for strength and cross-
by a light coating of rust which   mill-scale on the surface. If stored         washing particles onto the formwork                         sectional area limitations.
has formed on the steel surface    under cover this mill-scale will help        and this can subsequently cause
after normal exposure to the       to preserve the steel. However,              staining of the concrete surface on                         AS 3600, CLAUSE 19.2.4
atmosphere[1][2].                  with handling and storage of the             floor soffits and external facades. This                    SURFACE CONDITION
                                   rods and bars, the mill-scale can be         problem can be avoided by ensuring
                                   loosened and, if stored in the weather,      that all loose and extraneous material                      AS 3600, Clause 19.2.4 states:
                                   rusting can occur and the mill-scale         is removed from the formwork prior                          At the time concrete is placed, the
                                                                                                                                            surface condition of reinforcement
                                   can become detached and loose.             to placing concrete. In some critical




                                                                                                                                                                                                                     5
                                                                                                                                            shall be such as not to impair its bond
                                   Research has shown that the sorting          situations, galvanised reinforcement
                                                                                                                                            to the concrete or its performance in
                                   and normal handling and placing of           could be used to eliminate potential                        the member. The presence of millscale
                                   bars removes the loose scale and the         staining problems.                                          or surface rust shall not be cause for
                                   remaining rust and bonded scale is                                                                       rejection of reinforcement under this
                                                                                Where reinforcing steel is exposed
                                   not detrimental to the bar bond.                                                                         Clause.
                                                                                to salt water, more significant
                                   Under some climatic conditions,              problems may occur. Corrosion                               AS 3600 Commentary on Clause
                                   where the atmosphere is hot and              of reinforcement in concrete is                             19.2.4 states:




                                                                                                                                                                                                        T C N
                                   humid, black rust may form on              promoted by the presence of chloride                        Rust and millscale has little effect on
                                   bundled bars. When unbundled                 ions which are present in salt water[3].                    bond [1],[2]. Moderate rusting has been
                                   and exposed to dry conditions, the           Reinforcing steel which has been                            shown to improve bond [5].
                                   corrosion products will dry and              subjected to salt water exposure
                                   convert to red rust which is powdery         and has been severely rusted should
                                   and will tend to readily fall off the bar.   not be placed in concrete without
                                                                                some prior treatment such as high-
                                                                                pressure washing to remove the



www.sria.com.au
9 E8 H7 I6C A L 4 N O T 2 1
                                                   The Steel Reinforcement Institute of Australia is a national non-profit organisation providing
                                                   information on the many uses of steel reinforcement and reinforced concrete. Since the
                                                   information provided is intended for general guidance only, and in no way replaces the services
                                                   of professional consultants on particular projects, no legal liability can be accepted for its use.
                                               2                                                                                                         January 2008




                                                                                                                                                                                 3 E
REFERENCES
[1]	Kemp, E. L. et al, Effect of Rust and                                                       The bond and anchorage
    Scale on the Bond Characteristics
                                                                                                 properties of bars and mesh
    of Deformed Reinforcing Bars, ACI
    Journal, Proceedings, Vol. 65, No. 9,
                                                                                                 are not detrimentally affected
    Sept 1968.                                                                                   by a light coating of rust which
                                                                                                 has formed on the steel surface
[2]	Rejab, H. M. et al, Effect of Rust on
    Bond of Welded Wire Fabric, Techni-
                                                                                                 after normal exposure to the
    cal Bulletin No. 265, American Road                                                          atmosphere[1][2].
    Builders Association, 1986.
[3]	Campbell-Allen, D. and Roper, H.,
    Selection of Materials to Improve




                                                                                                                                                                          5
    Performance of Materials in Service,
    Handbook of Structural Concrete,
    Kong F. K. et al, 1983.
[4]	Pollock, D. J. and Kay, E. A., Concrete
    Construction in Hot Climates, Hand-
    book of Structural Concrete, Kong
    F. K. et al, 1983.
[5]	 The Effect of Initial Rusting




                                                                                                                                                             T C N
     on the Bond Performance of
     Reinforcement CIRIA Report No.
     71, ISSN 0305-408X

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  • 1. 9 E8 H7 I6C A L 4 N O T 2 1 The Steel Reinforcement Institute of Australia is a national non-profit organisation providing information on the many uses of steel reinforcement and reinforced concrete. Since the information provided is intended for general guidance only, and in no way replaces the services of professional consultants on particular projects, no legal liability can be accepted for its use. January 2008 3 E SURFACE CONDITION OF STEEL REINFORCEMENT The bond and anchorage NORMAL CONDITIONS POTENTIAL PROBLEMS loose corrosion and salt[4]. Severely properties of bars and mesh corroded and pitted steel should Hot-rolled bars, as delivered from the The major potential problem with rust not be used unless the material has are not detrimentally affected mill, have a layer of tightly adhering on reinforcement is caused by rain been checked for strength and cross- by a light coating of rust which mill-scale on the surface. If stored washing particles onto the formwork sectional area limitations. has formed on the steel surface under cover this mill-scale will help and this can subsequently cause after normal exposure to the to preserve the steel. However, staining of the concrete surface on AS 3600, CLAUSE 19.2.4 atmosphere[1][2]. with handling and storage of the floor soffits and external facades. This SURFACE CONDITION rods and bars, the mill-scale can be problem can be avoided by ensuring loosened and, if stored in the weather, that all loose and extraneous material AS 3600, Clause 19.2.4 states: rusting can occur and the mill-scale is removed from the formwork prior At the time concrete is placed, the surface condition of reinforcement can become detached and loose. to placing concrete. In some critical 5 shall be such as not to impair its bond Research has shown that the sorting situations, galvanised reinforcement to the concrete or its performance in and normal handling and placing of could be used to eliminate potential the member. The presence of millscale bars removes the loose scale and the staining problems. or surface rust shall not be cause for remaining rust and bonded scale is rejection of reinforcement under this Where reinforcing steel is exposed not detrimental to the bar bond. Clause. to salt water, more significant Under some climatic conditions, problems may occur. Corrosion AS 3600 Commentary on Clause where the atmosphere is hot and of reinforcement in concrete is 19.2.4 states: T C N humid, black rust may form on promoted by the presence of chloride Rust and millscale has little effect on bundled bars. When unbundled ions which are present in salt water[3]. bond [1],[2]. Moderate rusting has been and exposed to dry conditions, the Reinforcing steel which has been shown to improve bond [5]. corrosion products will dry and subjected to salt water exposure convert to red rust which is powdery and has been severely rusted should and will tend to readily fall off the bar. not be placed in concrete without some prior treatment such as high- pressure washing to remove the www.sria.com.au
  • 2. 9 E8 H7 I6C A L 4 N O T 2 1 The Steel Reinforcement Institute of Australia is a national non-profit organisation providing information on the many uses of steel reinforcement and reinforced concrete. Since the information provided is intended for general guidance only, and in no way replaces the services of professional consultants on particular projects, no legal liability can be accepted for its use. 2 January 2008 3 E REFERENCES [1] Kemp, E. L. et al, Effect of Rust and The bond and anchorage Scale on the Bond Characteristics properties of bars and mesh of Deformed Reinforcing Bars, ACI Journal, Proceedings, Vol. 65, No. 9, are not detrimentally affected Sept 1968. by a light coating of rust which has formed on the steel surface [2] Rejab, H. M. et al, Effect of Rust on Bond of Welded Wire Fabric, Techni- after normal exposure to the cal Bulletin No. 265, American Road atmosphere[1][2]. Builders Association, 1986. [3] Campbell-Allen, D. and Roper, H., Selection of Materials to Improve 5 Performance of Materials in Service, Handbook of Structural Concrete, Kong F. K. et al, 1983. [4] Pollock, D. J. and Kay, E. A., Concrete Construction in Hot Climates, Hand- book of Structural Concrete, Kong F. K. et al, 1983. [5] The Effect of Initial Rusting T C N on the Bond Performance of Reinforcement CIRIA Report No. 71, ISSN 0305-408X