Tpm&oee
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Total Productive Maintenance (TPM) is an important maintenance program that was discovered by Sakichi Toyoda and improved by the Japanese Institute of Plant Maintenance. TPM works on eight pillars and six sub-pillars to achieve goals like preventing breakdowns and failures, increasing equipment life, and reducing costs. The eight pillars are individual improvement, autonomous maintenance, planned maintenance, quality maintenance, education and training, development management, safety and environment management, and office TPM.
Tpm&oee
- 1. TOTAL PRODUCTIVE MAINTENANCE (TPM) 11/2/2015 AJEET SINGH DHAMA 1
- 2. Total Productive Maintenance is also Known As TPM ? Basically TPM is very Important Programme of Maintenance As well As Whole Plant. ? It works on Eight pillars ? Every Pillars are very Important for all the Plant ? It was discovered by Mr. Sakichi Toyoda , Of Toyota Motors ? It was improved By JIPM (Japanese institute of Plant Maintenance) ? It works on Eight Pillars & Six SubPillars , on TPM works 11/2/2015 AJEET SINGH DHAMA 2
- 3. EIGHT PILLARS OF TPM ? Following are the Eight pillars of TPM :- 1. Kobetsu Kaizen (Individual Improvement) 2. Jishu Hozen (Autonomous Maintenance) 3. Planned Maintenance (PM) 4. Quality Maintenance (QM) 5. Education & Training (E&T) 6. Development Management (DM) 7. Saftey Health & Environment (SHE) 8. Office TPM (OTPM) 11/2/2015 AJEET SINGH DHAMA 3
- 4. Six Sub Pillars of TPM ? Following Are the Sub Pillars Of TPM:- ? P : Production ? Q : Quality ? C : Cost ? D : Dispatch ? S : Saftey ? M : Moral ? Basically 5S is the Base of TPM pillars 11/2/2015 AJEET SINGH DHAMA 4
- 5. Goals Of TPM:- ? Prevention of Breakdown & Failures ? It increase life of Equipment ? Reduces Failure & Breakdowns ? Reduces Costly Down Time ? Decrease Cost Of Replacement TPM is Maintenance Programme Concept 11/2/2015 AJEET SINGH DHAMA 5
- 6. Types Of Maintenance :- ? Preventive Maintenance ( PM ) – Greasing , Oil , Filters ? Predictive Maintenance ( PdM ) – Inspections ? Corrective Maintenance (CM) - Repairs TPM Evolved from TQM which evolved as a direct result TPM is the foundation for JITFA , Poke Yoke , Lean Manufacturing & Zero Defects Rules of TPM :- Zero Defects Zero Accidents Zero Failures 11/2/2015 AJEET SINGH DHAMA 6
- 7. Over All Equipement Efficiency :- ? Formula of OEE :- OEE = A x P x Q Where :- A : Availability P : Performance Q : Quality 11/2/2015 AJEET SINGH DHAMA 7
- 8. 7 QC Tools :- Most Important for all ? 7 QC Tools are : ? Check Sheet ? Pareto Diagram ? Cause & Effect Diagram ? Graph & Control Charts ? Histogram ? Startification ? Scatter Diagram 11/2/2015 AJEET SINGH DHAMA 8
- 9. Practice TPM To Attain Our Goals:- ? Increase in Asset Utilization & Equipment OEE. ? Faster Production Equipment Ownership ? Equipment Breakdown Prevention ? Evolving in to self directed work terms & Lean Manufacturing 11/2/2015 AJEET SINGH DHAMA 9
- 10. Japanese Standard for Press Shop :- Points to be Check in Press Machine in Press shop :- 1. 狠狠撸 2. Bolster Plate 3. Two Hand Operation Button 4. Photoelectric Saftey Device (PhotoCell Sensor) 5. SIT-III Where : SIT-III :- Servo Press Control System 11/2/2015 AJEET SINGH DHAMA 10