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Tropical Feed Milling Issues & Solution

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naveensharma21

The document discusses how inadequate starch cooking, particularly in tropical climates, can cause various problems for feed mills like poor pellet quality, low throughput, and high fines. It notes that poor starch cooking negatively impacts both the feed mill and bird performance. The key solution proposed is adequately gelatinizing starch granules during pelleting, which brings many benefits like improved pellet quality, increased throughput, reduced costs, and enhanced bird performance and health. Pictures show how adequate starch cooking improves pellet quality by creating a gelatinized surface on the pellets.

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The Most Crucial Solution for All Your Feed Processing
Low Moisture Ingredients & Feed Poor Pellet Quality Low Throughput High % of Fines High motoAmp High Processing Loss Shrink Loss High Mold Count Feed Mill
Low Moisture Ingredients & Feed Poor Pellet Quality Low Throughput High % of Fines High motoAmp High Processing Loss Shrink Loss High Mold Count Feed Mill Use Surfactant Fine Grinding/ Crumbing Use Thicker Die Use Pellet Binders High Cond. Temp Over Formulation Additional Inclusion Use Mold Inhibitor What Feed millers Do To mask them?
Low Moisture Ingredients & Feed Poor Pellet Quality Low Throughput High % of Fines High motoAmp High Processing Loss Shrink Loss High Mold Count A Feed Mill Use Surfactant Fine Grinding/ Crumbing Use Thicker Die Use Pellet Binders High Cond. Temp Over Formulation Additional Inclusion Use Mold Inhibitor Don’t Fight the Symptoms! SOLVE THE PROBLEM.
is the root cause for all these symptoms. Inadequate Starch Cooking (gelatinization) particularly in the Tropics Our survey on >1500 Feed mills has confirmed that
Poor Starch Cooking in tropics during Pelleting is not only Negatively affecting the Feed Mills & Pellet Quality but… also the Bird Performance!
? Better Intra-particles Binding ? High Micronutrients protection ? Enhanced Pellet Quality ? High feeding value ? Enhanced Die Life ? Reduced Processing Cost ? Reduced motoAmp ? Reduced Replacement Cost at feed mill level. Benefits of Starch Cooking ? Greater lubrication, Increased Throughput ? High Moisture Retention ? More Bio-available Feed
? Higher Moisture & Digestibility ? More Bio-available Feed ? High Palatability, Feed Intake ? Reduced wet litter incidence ? High Productive Energy ? Reduced raw starch overload ? Less fines, lesser disease ? Enhanced Digestibility ? High performance At Birds level. Benefits of Starch Cooking
Starch Granule 400:1 Adequately gelatinizing the starch granules (~ 30-40%) during pelleting brings in paradigm shift in your feed processing parameters, pellet quality and bird performance.
Adequate Starch Cooking Support Coarse Meal Particles Too Adequately gelatinized mash meal during feed processing yields quality pellets & crumbs. Pellets Crumbs
Before After Pellet Quality: Before & After Starch Cooking
Pellet Quality: Before & After Starch Cooking Before After
Before After Pellet Quality: Before & After Starch Cooking
Pellet Quality: Before & After Starch Cooking Before After
Gelatinized starch on the surface of pellet drnaveen@delstasia.com

More Related Content

Tropical Feed Milling Issues & Solution

  • 1. The Most Crucial Solution for All Your Feed Processing
  • 2. Low Moisture Ingredients & Feed Poor Pellet Quality Low Throughput High % of Fines High motoAmp High Processing Loss Shrink Loss High Mold Count Feed Mill
  • 3. Low Moisture Ingredients & Feed Poor Pellet Quality Low Throughput High % of Fines High motoAmp High Processing Loss Shrink Loss High Mold Count Feed Mill Use Surfactant Fine Grinding/ Crumbing Use Thicker Die Use Pellet Binders High Cond. Temp Over Formulation Additional Inclusion Use Mold Inhibitor What Feed millers Do To mask them?
  • 4. Low Moisture Ingredients & Feed Poor Pellet Quality Low Throughput High % of Fines High motoAmp High Processing Loss Shrink Loss High Mold Count A Feed Mill Use Surfactant Fine Grinding/ Crumbing Use Thicker Die Use Pellet Binders High Cond. Temp Over Formulation Additional Inclusion Use Mold Inhibitor Don’t Fight the Symptoms! SOLVE THE PROBLEM.
  • 5. is the root cause for all these symptoms. Inadequate Starch Cooking (gelatinization) particularly in the Tropics Our survey on >1500 Feed mills has confirmed that
  • 6. Poor Starch Cooking in tropics during Pelleting is not only Negatively affecting the Feed Mills & Pellet Quality but… also the Bird Performance!
  • 7. ? Better Intra-particles Binding ? High Micronutrients protection ? Enhanced Pellet Quality ? High feeding value ? Enhanced Die Life ? Reduced Processing Cost ? Reduced motoAmp ? Reduced Replacement Cost at feed mill level. Benefits of Starch Cooking ? Greater lubrication, Increased Throughput ? High Moisture Retention ? More Bio-available Feed
  • 8. ? Higher Moisture & Digestibility ? More Bio-available Feed ? High Palatability, Feed Intake ? Reduced wet litter incidence ? High Productive Energy ? Reduced raw starch overload ? Less fines, lesser disease ? Enhanced Digestibility ? High performance At Birds level. Benefits of Starch Cooking
  • 9. Starch Granule 400:1 Adequately gelatinizing the starch granules (~ 30-40%) during pelleting brings in paradigm shift in your feed processing parameters, pellet quality and bird performance.
  • 10. Adequate Starch Cooking Support Coarse Meal Particles Too Adequately gelatinized mash meal during feed processing yields quality pellets & crumbs. Pellets Crumbs
  • 11. Before After Pellet Quality: Before & After Starch Cooking
  • 12. Pellet Quality: Before & After Starch Cooking Before After
  • 13. Before After Pellet Quality: Before & After Starch Cooking
  • 14. Pellet Quality: Before & After Starch Cooking Before After
  • 15. Gelatinized starch on the surface of pellet drnaveen@delstasia.com

Editor's Notes

  1. Buhler conditioner – double pass
  2. Stolz Conditioner