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May 10, 2015
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Supachai Vorapojpisut
????????????????????????????????? ?????? Arduino ?????????
Education
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?????????????????
1.
Temperature controller ? ???
????? ¨C ?????????????????????????????????????? ¨C ??????????????????????????????? AC relay DS18b20 (~150oC) Thermocouple (~750oC)
2.
Relay module ? ?????
ETT-OPTO RELAY4 ?????????? AC ????? 4 ???? http://www.ett.co.th/download2.html
3.
ETT OPTO-RELAY4 ? ???
relay ??????????????? ????? normally open
4.
DS18B20 sensor ? ????????????
1-wire ????????????????? http://datasheets.maximintegrated.com/en/ds/DS18B20.pdf ? ?????? Arduino ??????????????? DS18B20 http://playground.arduino.cc/Learning/OneWire http://www.pjrc.com/teensy/td_libs_OneWire.html
5.
Thermocouple shield ? ???????????????????????????
Seebeck ???????????????? ?????????????????????? ? (???? mV) ¨C ?????????????????????????? (offset) ????????????? (amplify) ? ??? thermocouple shield ?????????????? https://oceancontrols.com.au/KTA-259.html
6.
Procedure ? ???????? Arduino
??????????????????????? ¨C ????????????????????????????????????? serial monitor ¨C ???????????????/????? ?????????????????? 1 ?????? ¨C ???????????????? ????????????????????????????????? (Smax) ¨C ??????????????????? (Tmax) ? ???????? Arduino ????????????????????????????????????? ¨C ???????????????????? ?T = Tmax / 100 ¨C ???????????????????? = 0.1 * ?T/Smax (??????????? 1 ?????? ?????????? 1 ??????) ¨C ???????????/??????? pulse-width modulation
7.
#define STEP (X) const
int onPeriod = Y; const int offPeriod = Z; void setup() { initTempSensor(); initRelayBoard(); Serial.begin(9600); } void loop() { float temp = readTempSensor(); Serial.print("Temp: "); Serial.println(temp); delay(X*Y); onRelay(); delay(X*Z); offRelay(); } ????????????????????????????? ???????????? ????? msec
8.
?????? burst firing ?
???????????? PWM ????????????? AC ????????????? triac ????????????? zero-crossing ?????????????????? ¨C ????????? burst firing ??????? AC power ????????????????????????? ¨C ??? cycle time ???????????????????? ???? ?????????????????????????????????
9.
const int relayPin
= X; const int onPeriod[] = {0,1,1,2,2,3,6,7,8,9,10}; const int offPeriod[] = {5,9,5,4,5,3,4,3,2,1,0}; void heaterOn(int duty_cycle) { if (duty_cycle > 0) { idx = duty_cycle/10; // lookup table step 10% if (onPeriod[idx] > 0) { digitalWrite(relayPin, HIGH); delay(onPeriod[idx]*1000); } if (offPeriod[idx] > 0) { digitalWrite(relayPin, LOW); delay(offPeriod[idx]*1000); } } else { delay(10000); } }
10.
PID controller ? ?????????????
= ???????????????????????????? error = setpoint - feedback ? setpoint ?????????? potentiometer ? Feedback ???????????????????
11.
#define MAX_TEMP (X.Y) const
float Kp = 1.0; const float Ki = 0.0; const float Kd = 0.0; float sumErr = 0.0; float lastTemp = 0.0; setpoint = (analogRead(0)/5.0) * 100; temp = readTempSensor()/MAX_TEMP * 100; float pidCtrl(float setpoint, float temp) { float error, ctrl, tempChange; error = setpoint ¨C temp; sumErr += error; tempChange = speed ¨C lastTemp; ctrl = Kp*error + Ki*sumErr + Kd*tempChange; lastTemp = temp; return ctrl; } ??????????????????????????? PID ???????????? ??? pot ????? A0
12.
const int PERIOD
(X); int ratioPWM(float ctrl) { int onPeriod = (PERIOD*STEP) * (ctrl/100); if (onPeriod > 0) { onRelay(); delay(onPeriod); offRelay(); delay(PERIOD*STEP - onPeriod); } else { offRelay(); delay(PERIOD*STEP); } } ??????????????????????????? PID ????????
13.
Results ? ????????????? (??????
3-4 ???? ?????????????) ¨C ?????????????????????????????????????????????????? ¨C ???????????????????????????????????????????? PWM ?????????? ??? ???????????????????????? ON/OFF ???????? ¨C ?????????????????????????????? PID ????????? PERIOD = 10, 15, 20, 25 ¨C ????????????????????????????????????????????? potentiometer ? ????????????????????????????????????????????? ¨C ??????????????????????? ?????????????? 220Vrms ??????????? ?????
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