Visual Factory
- 1. 5 S ¨C A Visual Factory
- 2. 5S - Building Block 1 . Sort 2 . Set locations and limits 3 . Shine - cleaning with meaning 4. Standardize - procedures & best practice 5 . Sustain - improvements & check-act-plan-do "A place for everything and everything in its place"
- 3. A 5S Factory A Workplace That Shines
- 4. Floor area markings Red area = Do not put anything here
- 7. Walkway safety Persons Fork lift trucks Mirror shows step
- 9. Stairway safety Watch your step !
- 10. Functional equipment painting Oil leaks and dirt can be seen immediately when using white paint Yellow for danger warning
- 11. Gauge label Easy inspection Green is OK Red is NOT OK
- 12. Visual Factory - gauge markings
- 13. Piping marking Color coding Color coded name and flow direction labels
- 14. Visual Factory - valve labeling
- 15. Valves- normally closed, open
- 16. Parts & tools organization Moveable cart with change parts to enable quick change over Tool carts organized using markings on floor Somebody left his cart standing!
- 17. Change-parts storage Before After Color coding show which parts to use for what product Lines on floor show location of carrier
- 19. Tool Storage
- 22. LABELS
- 23. Visual Factory - color coding
- 24. Visual Factory - Fire Ext. marking
- 25. Visual Factory - LOTO Stations
- 26. Visual Factory - LOTO Devices
- 27. Visual Factory - LOTO
- 28. Warning Signs
- 29. 5S Packing Line
- 30. ALL Areas Set in Order