Stonhard AIA CES 2011
- 1. Advancements & Applications in Resinous Floors & Walls The What, Why & Where of Seamless Flooring
- 2. Who We Are 90 Years Experience Turnkey, Single-Source Global Enterprise Over 5 Million sq.ft per month 95% REPEAT CUSTOMERS
- 3. Learning Objectives Resinous Flooring Products & Applications Why Resinous Flooring Current Floor Finishes/Cost Sustainability Design LEED Ensuring Successful Installations Discussion
- 4. Markets Healthcare Pharmacuetical-BioTech Food & Beverage Chemical Processing Education General Manufacturing Electronics Hospitality Public Spaces
- 6. Traditional Floor Products Vinyl Tile Terrazzo Carpet Sheet Vinyl Sealed Concrete VCT
- 7. What is Resinous Flooring? Cast in Place Polymeric Material Protects Restores Enhances Beautifies Typical Materials Epoxy Polyurethane Acrylic (MMA)
- 11. Why Use Resinous Flooring Cleanability:Seamless -- No buffing or waxing Chemical Resistance Durability- High Physical Properties Design & Aesthetics Customization Low Life Cycle Costs
- 12. Commercial Flooring Life Cycle Cost 10,000 sq.ft. $500,000 $450,000 $400,000 $350,000 $300,000 Terrazzo $250,000 Carpet--High Grade $200,000 VCT $150,000 Rubberized Terrazzo $100,000 NF Vinyl's $50,000 Decorative Resinous $-
- 13. Health Safety Welfare Finding the balance between safety & cleanability System Name Material Properties / Slip Resistance Index Slip Resistance Index Texture Level Cleaning Method Coverage Dry Wet No Texture Mechanical Clean /Mop Mortar system / coatings .83 .66 Clean 90 Grit Silica Mechanical Clean /Mop Texture 2 (6) 2lb. bags >1.0 .92 Clean 1 unit -200 sf 46 Grit Silica >1.0 >1.0 Power Wash / Bristle Texture 3 (1) 50lb. 200 sf. Brush/ Mechanical 46 Grit Emerundum >1.0 >1.0 Power Wash / Bristle Texture 4 (1) 40lb. Covers 200 sf Brush/ Mechanical 24 Grit Emerundum >1.0 >1.0 Power Wash / Bristle Texture 5 (1) 40lb. Covers 200 sf Brush/ Mechanical Mechanical Clean /Mop Decorative mortar No Texture NA .78 .55 Clean NA .79 .65 Mechanical Clean /Mop Flake Broadcast No Texture Clean Mechanical Clean /Mop Quartz Broadcast Smooth NA .80 .74 Clean Silicone Dioxide Broadcast .96 .93 Power Wash / Bristle Medium Aggregate Steel Squeegee Brush/ Mechanical Silicone Dioxide Broadcast >1.0 >1.0 Aggregate Rubber Power Wash / Bristle Standard Squeegee Brush/ Mechanical
- 14. Resinous Flooring Options Epoxy Urethane MMA Polyester Vinyl Ester
- 15. Resin Options Epoxy Urethane Acylic - (MMA) Cure Time 12 hours 6 Hours 1 Hour Minimum Minimum Slab 60 deg. F. 40 deg. F. 0 deg. F. Temp. Chemical Good Excellent Acids Good, Resistance Solvent Poor Heat 160 deg. F. 250 deg. F. 180 deg. F. Limitation Partial No Yes - Castor No Renewable Oil Material Odor Low Low High
- 16. Resinous Flooring Product Configurations Coatings Troweled Mortar Broadcast Systems Terrazzo Alternatives
- 17. Resinous Flooring/Sustainability LEED Building Reuse MR Credit 1.1 Construction Waste Management MR Credit 2.1 Recycled Content - MR Credit 4.1 Low Emitting Materials - EQ Credit 4.2 Rapidly Renewable Materials MR Credit 6
- 18. Defining Performance Chemical Resistance Abrasion Resistance Slip Resistance Impact Resistance
- 19. Coatings Sealer Primer Substrate Thickness Range (8 30 mils) Used for Sealing Concrete
- 20. Troweled Mortar Thickness Range (3/16 3/8) Sealer Excellent Durability Performance Mortar System Primer Substrate
- 21. Biomedical Research Automotive Manufacturing Food Processing
- 22. Mortar Base Renovation Properties
- 23. Broadcast Systems Thickness Range (1/16 Sealer 3/16) Aggregate Moderate High Undercoat Durability Performance Aggregate Primer Substrate *Condition of concrete is critical to performance of finished system
- 24. Correctional/Institutional Restrooms Light Manufacturing Locker Rooms
- 26. Application Broadcasting Broadcast method to refusal Do not allow reclaiming broadcast for reuse
- 27. Vinyl Flake Broadcast Thickness Range (1/16 3/16) Sealer Moderate High Flakes Durability Performance Primer Substrate
- 29. Sterilization Areas Public Spaces/Pool Decks Coves - protects between wall and floor Corridors
- 30. Decorative Troweled Mortar Thickness Range (3/16 1/4) Decorative, Sealer Custom Patterns Mortar w/groutcoat Extensive Palette Primer Substrate Low Maintenance
- 31. Cafeterias/Restaurants Laboratory / Classrooms Concourses Lobbies/Entryways
- 33. Surgical Suites Morgues Procedure Rooms Corridors
- 34. Troweled,Resilient,Urethane Thickness Range (1/8 - 3/16) Sealer Groutcoat Highly Decorative Mortar Sound Absorbent Primer Ergonomic Substrate Stain Resistant New, never-before resinous option
- 35. Aquariums & Museums Schools Cafeterias Libraries
- 38. Alternative to Stained Concrete (3/32) Broadcast incorporates decorative stains into the process. Unique, mottled, lightly textured appearance. UV Resistant Slip Resistant Low Maintenance
- 39. Supermarkets Retail Stores Restaurants Entrances & Walkways
- 41. Positive Side Waterproofing 30 - 40 mils Protects areas below mechanical rooms, pumps & mezzanines Slip Resistant Low Maintenance
- 42. Traffic Bearing Membrane 60-80 mils Protects surfaces in parking garages, ramps, helipads & pedestrian bridges Slip Resistant UV Resistant
- 43. Parking Garages Stadium Ramp Helipad Garages
- 44. High Performance Wall Systems 10 mils 25 mils Reinforced Systems Flexible Systems
- 45. Wall Coating over Block Wall to Wall or Wall to Ceiling Transition Block Wall glaze Patching Compound Finished Wall Wall Substrate System
- 46. Block Wallboard Primer Primer Base Coat Mortar Wall glaze Wall glaze Wallboard Wallboard Primer Primer Mortar Base Coat Block Wall glaze Wall glaze Wall glaze Primer CMU
- 47. Protective Wall Systems High Build Wall Systems Vinyl Flake Systems Mortar Systems
- 48. Research Biomedical Facilities Pharmaceutical Research
- 49. Ensuring Installations
- 50. Concrete Preparation Mechanical Preparation Abrasive Shot Blast Diamond Grinders Scarify
- 51. Before After
- 52. Osmotic Pressure / Moisture Coatings 1-2 lbs. per 1000 SF per 24 hr. VCT / Sheet Vinyl 3 lbs. Broadcast Systems 3 lbs. Mortar Systems 3-7 lbs. Osmotic Resistant Grout 15+ lbs
- 53. Osmotic Pressure Mitigation Application Can reduce 15+ lbs. to less than 3 lbs. 1/8 Thickness Can be utilized as floor patch Compatible under multiple flooring products
- 54. Termination Details Vertical Sawcut 遜 in. (1.25 cm) Chiseled Shoulder 1 遜 in. (3.8 cm) Stonhard Overlayment Finished Chase 遜 in. 村 in. min. (1.25 cm) (6 mm) 1 遜 in. (3.8 cm) Feather Edge (Not recommended due to poor mechanical properties)
- 55. Joint Treatment Joints with potential movement Elastomeric Engineering Urethane Bond Breaker Sealant Fabric Membrane With No Potential Movement
- 56. Expansion and Isolation Expansion/Isolation Joints Formed in Place Pre-Formed Stonhard Backer Rod Sealant
- 60. Specify for Installation Success Experience Warranty References On-site Tech Support Service and Follow-up
- 61. Questions & Answers This concludes the American Institute of Architects Continuing Education System Program
- 62. Thank you.