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Learn how manufacturers use root cause analysis, rca training for manufacturers
Learnhow touseRootCauseAnalysis
(RCA) in manufacturing.
RCA forManufacturers, Workshop, Case-studies
STARTLEARNING
InteractivePresentationBy: Tonex Training
Index/ Highlights
 Whyisrootcauseanalysisusedinmanufacturing?
 Howmanufacturersuse rootcauseanalysis?
 Whatare thebenefitsRCAcomes with?
 Implementingrootcauseanalysisbasics
 Whatare the5whys?
 WhatisFailureModeseffectanalysis(FMEA) ?
 WhatisScatterDiagram?
 WhatisFishbone Diagram?
 RoleofRCAin6Sigma?
 Which professionalsshouldlearn?
 RCAformanufacturers: Trainingstructures
 Workshopsandcasestudies.
Whyis root cause analysis
used in manufacturing ?
Root Cause Analysis (RCA) is used by manufacturers in manufacturing.
BECAUSE
The stepsofthemanufacturingprocessareextensive!
The processesarecomplex enough!
RCAhelpstoidentifymanufacturingissues!
1
2
3
Oh!No.Toomuchproductionissuesfound!
Howtotameit?
How manufacturers use
root cause analysisin manufacturing ?
Wide range ofindustries use RCA in their manufacturing. General &
Automotive Manufacturing, Industrial Process Control,&Engineering.
I.T ...
Automation Convenience PracticalSolution CostSaving
Benefits/Outcome
RCAANALYSIS,PROCESS, BENEFITS
What are the RCA benefits ?
There areplenty ofadvantages RCA usually comes with. The major
benefits are:
 Performs perfect troubleshooting in manufacturing.
 Identifies existing issues & prevent reoccurrences.
 It saves valuable resources along with time andmoney.
 Ensures no safety hazardsorbig machine breakdown !
 Improves product quality &customer satisfaction
 Increases revenue, helps tomove forward.
OMG !BIG MACHINE
BREAKDOWN!
Yes,because machineries are
experiencing issuesthere.
Implementing root cause
analysisbasics
Root Cause Analysis is a useful process toidentify andfixing existing
problems.
 Figureoutwhatnegativeeventsareoccurring.Then,lookatthecomplex systemsaroundthoseproblems,
andidentifykeypointsoffailure.Finally,determinesolutionstoaddressthosekeypoints,orrootcauses.
 Youcan use manytoolstosupportyourRCAprocess.Cause and Effect Diagrams and5Whys are
integraltotheprocessitself,while FMEA andKaizen helpminimizetheneedforRCAinthefuture.
Template Credit: MindTools.
What are the 5 whys ?
The5 Whys : An investigative method
The FiveWhys isan investigativemethodusedtodrilldownona particularproblem.Why?isasked
repeatedlyuntila coreproblemisidentified.
?
? ? ? ? ?
Findansweroftop
5questions.
What is Failure Modes
Effect Analysis(FMEA) ?
FailureModes effectanalysis (FMEA)  Disclosingfailureswithinany
particularsystem.
Usethistoolatanyparticularandconsistsoftwomaincomponents:
Failure Mode Effect Analysis
What is Scatter Diagram ?
Scatter Diagram also known as Scatter Plots, arevisual
representations ofa relationship between two sets ofdata.
Quantitativemethod
Quantitativemethodfor
Testingcorrelationbetweenvariables.
What is Fishbone Diagram ?
Fishbone diagramtool is widely used toanalyze
complex problems.
Alternatively known as a Cause-and-Effect
Diagram,
Role of RCA in 6 Sigma ?
RCA is a core component ofSixSigma,
which is yet another process improvement
methodology that makes for less waste and
redundancy within factory operations.
Waste reduction
Which professionals should learn ?
Technicians, Engineers, Testers, Integrators,
Operators, Maintenance, Analyst, Quality,
Reliability, Safety, Process Employees.
LearnthroughLectures,hands-onandproblemsolvingpractices
Root Cause AnalysisFor Manufacturers :
Course Structures
Participantswilllearnwithtoolsand bestpracticestoanalyzecomplex systemstoidentifythe
rootcausesofproblems.
WaysToLearn:
 CourseManual+RCACheatSheet
 RootCauseAnalysisTools(TonexFeatured)
 TechniquesandTemplates
 ProblemSolvingandCorrectiveActionCore
Workshops and case studies
Workshop:RCATechniques
PracticalProblem- PracticalSolutions
SIGNUP !
Request more information
https://www.tonex.com/training-courses/root-cause-analysis-for-manufacturers/
SIGNUP

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Learn how manufacturers use root cause analysis, rca training for manufacturers