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- 1. Precision Manufacturers, Partners in Success
- 2. MissionStatement Agenda... 2 Who we are What we offer Strategic Supplier Partnership
- 3. Who weare Family of Precision Manufacturing Companies THE POWER of MANY 3
- 4. Whatweoffer... 4 What ISO 9001:2008, AS9100C Capable Processes Zero returns focus How TQM Scrap and rework metrics Focus on process capability Heavy Emphasis on Standardization Modern quality equipment and training What Adjust to meet demand Machine and Assemble Immediate Response How SMED Modular Fixturing Standardized Cutting tools In House Customer Support CATIA, SolidWorks and Master Cam What On-time delivery target 96% Lead times of 4 - 6 weeks or less How Use of ERP/MRP (Microsoft Navision) Daily Stand-up Meetings Daily Gemba Walks Root Cause Analysis 5 Whys Heavy Emphasis on Standardization What Tolerances of 0.0002 Surface finishes16袖 inch How Modern Machine Tools Capital Equipment Plan Modern Cutting tools and Methods FEMAs Management Team are Machinists
- 5. TheDifference... 5 Differentiator Customer Deliverable Integrated Manufacturing House One Stop Shop Lower Overhead Cost Contract Manufacturing Value add Services Focus on Core Competency R&D, Marketing, Sales Focus on Lean Lean OEM Supply Chain Productivity Program Cost Reduction Integrated Supplier Agreements Cost Reduction Inventory Management Inventory Reduction Supply Chain Management Reduce Internal costs
- 6. 6 DFM Assistance Prototyping Engineering Manufacturing Assembly Diagnostics & Repair Design for Manufacturer (DFM) Assistance Senior level design assistance Demonstrated ability to continuously reduce costs and substantially improve performance Prototyping Fully equipped in- house prototype area Ability to fast-track low volume components and prototypes Statistical Process Control Engineering Ongoing product improvements Manufacturing Precision machining Molding, and Grinding, Sheet metal fabrication and metal finishing Assembly Positive-pressure assembly areas Manual and automated assembly capabilities In-house customized fixtures Diagnostics & Repair Three Dedicated Assembly Areas Clean Room Capabilities Experienced Technicians StrategicPartnership...
- 7. ServingBlueChipCustomers... 77 End Market Defense Semiconductor Oil & Gas Commercial Industrial Paper Handling Trimaster/ HPG Maine Hoppe
- 8. ManufacturingFootprint... 8 Location North America Ontario Massachusetts Maine # of Facilities 4 2 1 1 Square Footage 227,000 122,000 40,000 65,000 # of Accociates 560 340 85 135 # of Machines 472 352 40 80 Local Community Springfield Technical Central Maine College Community College Community College MIL-I-45208A MIL-I-45208A ISO9001:2008 MIL-I-45208A ISO9001:2008 ISO9001:2008 ITAR Registered ISO9001:2008 ISO 14001 Pending AS 9100C AS9100C ISO 14001 Pending AS 9100C Certified FAA Repair- ITAR Registered FAA Repair Station Station #HPOR196X AS 9100C Assembly Assembly Assembly Class 1000 Clean Room Repair Class 1000 Clean Room Repair Assembly Training Affiliations Quality System Value Add Services Group of Companies Hoppe MMPCOTrimaster/HPG Multiple Significant operational footprint with robust expertise
- 9. WideBreadthofMachinery... 9 Group of Companies Trimaster / HPG Maine Hoppe CNC Machinery CNC 5-10 Axis Milling and Contouring 22 4 5 13 CNC Vertical Milling and Contouring 44 20 20 4 CNC Horizontal Milling and Contouring 59 43 10 6 CNC Turning 39 18 15 6 CNC Swiss Turning 21 14 7 - CNC Wire EDM 8 3 3 2 Total CNC Machinery 193 102 60 31 ccccccc Other Machinery Grinding / Finishing / Molding 45 27 9 9 Tool Room (Lathes / Milling) 23 23 - - Miscellaneous 220 200 11 9 Total Other Machinery 288 250 20 18 Total Number of Machines 481 352 80 49 Mazak Integrex: 8 10 axis multi-function multitask machines Mazak Variaxis 5 axis machines Mazak Nexus 4 axis horizontal machines
- 10. 10 Electrical Discharge Machining (EDM) Complex Assembly Electromechanical Testing Positive Pressure Testing Areas 3 Class 1000 Clean Room Supply Chain Management Direct Ship to End-use Customer Machining & Sub-Assembly Over 2200 Components Check Processing Module Positive Pressure Testing Area Class 1000 Clean Room EDM ValueAdd
- 11. 11 CNC SIMULATION Eliminate errors, scrap, rework, broken tools Reduce machine crash, downtime & delays Detect spindle and table collisions Improve process efficiency Increased safety Part Digitalization Create 3D model from inspected geometry; re-created component from model Eliminates up-front expenses; Tooling/Design Excellent option for replacement of damaged or low volume components Allows for quick, efficient re-Design Quick turn around! Design for manufacturability Manufacturing optimization Statistical Process Controls Engineering capabilities include: Multiple File Formats Available Concurrent Engineering Detailed Process Review 11 Engineering
- 12. 12 Lean... 12 VSM (Value Stream Mapping) Line Balancing/TAKT Visual Management/Metrics Action Item Prim. / Sec. Assign. 7/4 7/11 7/18 7/25 8/1 8/8 8/15 8/22 12/19 12/26 JOP Goal Act. Status / Notes Set-Up Reduction (SWAT) Team Don Wedge, Supervisors / Steve Walbridge Initial layout discussed - Setup time being quantified by Finance. Initial gaging "wish list" established - needs prioritization. Parallel Scheduling (accounting for capacity, etc.) Stacy Pease, Don Wedge / Rob Esposito, Supervisors Randomly done (reactive) but with little capacity or supported sched. Roy and Lou to work with Rob Esposito and Global to expedite Balanced loading of Operations Brian Baeder, Stacy Pease, Don Wedge / S. Walbridge This initiative is being tested out on the Triumph 612 before rolling out shop wide. Inventory Control: (2) Days or (1) Job, maximum, at each mach. ctr. Stacy Pease, Don Wedge / Floor Supervisors 1 - 2 days Initial purging of shop resulted in establishment of inv. queue area. Team to develop individual action plans for control, and for monitoring of turns. Gemba Walks for Unit and Machine accountability Steve Walbridge, Roy Torzullo, Sr. Staff Fact. Level Factory and Unit Levels developed - Business wide roll out begun first week of July. Process Mapping / Scheduling of First-Piece Inspection Steve Walbridge / Steve Wojtas Addition of floor inspector appears to have lessened the impact of this issue. S. Wojtas will run data to confirm shortened lead times. PRIORITY LOWERED Operator Acceptance Program Steve Wojtas, Steve Walbridge / D. Wedge, Dano Program established - S. Wojtas taking ownership, working with engineering and manufacturing - has established first round of operators and criteria (jobs/features) Streamline Vendor Base Dave Maynard, Steve Walbridge Supplier Scorecard developed - initial wave of supplier letters sent out (format forwarded to other businesses) - first wave of vendor meetings being scheduled for week of June 10th. Job Release Process Mapping Steve Walbridge / Senior Staff 5 - 10 days 1 - 2 days 1 - 2 days Rolled out March, 2013 - Follow up confirms complete penetration. Triumph 612's Jim Sicard / Steve Walbridge, B. Baeder Brian Baeder (and Steve Walbridge) to work with Jim Sicard & Don Pelletier to drive this template representing the overall program succeses. 12 weeks 3 - 4 weeks C y c l e T i m e R e d u c t i o n S t a t u s REDUCE CYCLE TIME TO 1/4 - 1/3 OF COMPETITIVE LEAD TIME Senior Management Team / Supervision Cycle/Set-up Time Reduction
- 13. 13 Thankyou... We have diverse experience with Blue Chip customers and understand the stringent Quality & Delivery requirements We are your best choice for a successful partnership! 13 We are an experienced, world class manufacturers of complex assemblies We are your partners in success Our capacities and capabilities are well suited for strategic partnership Our Company is financially sound and ready to invest and expand for future demands
- 14. Contact Us Wehelpcompaniessucceedbyprovidingthem withworldclassserviceforprecisionmachined componentsandcomplexassemblies... 14 Visit our website at: www.promachining-solutions.com Scott Stacey President & CEO Trimaster and HPG 95 Curtis Drive Guelph, ON N1K 1E1 sstacey@trimastermfg.com Phone: (519) 823-2661 John Brocke President & CEO Maine Machine and Hoppe Tech 79 Prospect Avenue South Paris, ME 04281 jbrocke@mmpco.com Phone: (207) 743-6344
- 16. Confidential Trimaster Manufacturing Ltd. 95 Curtis Drive Guelph, ON N1K 1E1 Phone: (519) 823-2661 Fax: (519) 823-2850 Email: sales@trimastermfg.com Overview 16 Location Ontario # of Facilities 2 Square Footage 140,000 # of Accociates 340 # of Machines 352 Local Community College MIL-I-45208A ISO9001:2008 AS 9100C Assembly Repair Training Affiliations Quality System Value Add Services Trimaster/HPG Precision machining including multiaxis machining, Swiss style machining, elastomer molding and complex electro-mechanical sub-assemblies for various Fortune 500 companies and the defense market.
- 17. Precision Machining Envelope 17 Tolerances of 0.0003 and surface finishing as smooth as 16袖 inch Horizontal Milling Large Format Horizontals Small Format Horizontals Large Format Verticals Small Format Verticals 17 Machines (Up to 4-axis) 8 Machines (Up to 4-axis)Vertical Milling 29 60 32 39 34 24 20 22 30 16 18 20
- 18. Swing up to 15 diameter and capable of holding tolerances as tight as 0.0001 with surface finishes as smooth as 16袖 inch 18 Turning Machining Envelope CNC Swiss Bar Feed Turning ????? Up to the length of the bar MAX: MAX: 12 Machines (Up to 4-axis) Chucked .75 15 10 ???? 2.5 14 Machines (Up to 7-axis) 36
- 19. Confidential World class manufacturer of complex turbine components for gas and steam turbines with the shortest lead times in the industry. HPG Inc. 2240 Speers Road Oakville, ON L6L 2X8 Phone: (905) 825-1218 Fax: (905) 825-1220 Overview 19 Location Ontario # of Facilities 2 Square Footage 140,000 # of Accociates 340 # of Machines 352 Local Community College MIL-I-45208A ISO9001:2008 AS 9100C Assembly Repair Training Affiliations Quality System Value Add Services Trimaster/HPG
- 20. Precision Machining Envelope 20 Tolerances of 0.0003 and surface finishing as smooth as 16袖 inch Horizontal Milling Verticals 30 Machines (Up to 5-axis) 6 Machines (Up to 4-axis)Vertical Milling 26 26 28 Horizontals 20 21.5 40
- 21. 39 18 Swing up to 25 diameter and capable of holding tolerances as tight as 0.0002 with surface finishes as smooth as 16袖 inch 21 Turning Machining Envelope Turning For bar stock sizes 3 and less, much longer lengths may be possible 3 Machines 30 25
- 22. Confidential Hoppe Technologies 107 First Avenue Chicopee, MA 01020 Phone: (413) 592-9213 Fax: (413) 592-4688 2222 Overview Location Massachusetts # of Facilities 1 Square Footage 40,000 # of Accociates 85 # of Machines 40 Springfield Technical Community College ISO9001:2008 ITAR Registered AS9100C Certified FAA Repair- Station #HPOR196X Training Affiliations Quality System Value Add Services Hoppe Assembly American industry leader of precision machined components and assemblies serving the aerospace, defense, optics, power generation and commercial industries.
- 23. Precision Machining Envelope 23 Tolerances of 0.0002 and surface finishing as smooth as 16袖 inch CNC Milling 3 Axis CNC Mills 17 Machines (Up to 5-axis) 4 Axis CNC Mills 5 Axis CNC Mills
- 24. Swing up to 15 diameter and capable of holding tolerances as tight as 0.0001 with surface finishes as smooth as 16袖 inch 24 Turning Machining Envelope Turn Integrex Mill Turn 8 Machines (Up to 7-axis) Max Bar Feed Stock Max Chuck Diameter Min Stock Diameter Max Stock Size
- 25. Maine Machine Products Co. 79 Prospect Avenue South Paris, ME 04281 Phone: (207) 743-6344 Fax: (207) 743-6346 25 Overview Location Maine # of Facilities 1 Square Footage 65,000 # of Accociates 135 # of Machines 80 Central Maine Community College MIL-I-45208A ISO9001:2008 ISO 14001 Pending ITAR Registered AS 9100C Assembly Class 1000 Clean Room Training Affiliations Quality System Value Add Services MMPCO One of the largest CNC facilities in the Northeastern US with over 60 CNC machines and a Class 1000 hard wall clean room, serving the defense, aerospace, oil and gas markets and others.
- 26. Precision Machining Envelope 26 Tolerances of 0.0002 and surface finishing as smooth as 16袖 inch Horizontal Milling Large Format Horizontals Small Format Horizontals Small Format Verticals MAX: MAX: 58 Machines (Up to 5-axis) 40 Machines (Up to 5-axis)Vertical Milling Large Format Verticals
- 27. Swing up to 36 diameter and capable of holding tolerances as tight as 0.0001 with surface finishes as smooth as 16袖 inch 27 Turning Machining Envelope Mill - Turn Large Format Small Format Large Format Lathes Turning For bar stock sizes 4 and less, much longer lengths may be possible MAX: MAX: 54 Machines (Up to 7-axis)
- 28. ComponentLibrary... 28 Engine Diffuser Cover Assembly Fuel System Metering Housing (hog-out) Aircraft Hydraulic Unit Fuel Pump Housings Fuel Control Housings Bearing Housings Hydraulic Accumulator
- 29. ComponentLibrary... 29 Housings Shafts & Rollers Closed Face Impellers Buckets & Blades Open Faced Impellers
- 30. 30 Defense Digital Projection ATM & Paper Handling Power Generation Aerospace Oil & Gas DiverseIndustries...
- 31. 31 Weapons&Defense ITAR Compliant Both US and Canadian facilities Government offsets available Optics Enclosure for Remote Weapon Station Structural Support for Remote Weapon Station MarketAffiliations &Expertise 31
- 32. 3232 DigitalProjection Lens Mount Assembly Exclusive Customer Base Strict Performance Requirements Direct Shipment to End Use Customer Digital Cinema Components MarketAffiliations &Expertise
- 33. 33 33 PowerGeneration Nozzles Impeller Blades & Buckets Blades Nozzles Discs Impellers Buckets Rings Vanes OGV & IGV Rings & Discs Vanes MarketAffiliations &Expertise
- 34. 34 34 Aerospace Stator Housing Continuous Work Flow Management Cost out opportunities thru Lean Principals Vendor network to enhance Tier 1 capability Latest technology and manufacturing practices Titanium Torque Shaft for Mast Mounted Sensor MarketAffiliations &Expertise
- 35. 35 35 35 ATMMachines& PaperHandling Elastomer Molding of various compounds, including EPDM, Neoprene, Nitrile, Natural Rubber, Poly Isoprene, Silicone, and Urethane 8 Transfer Molding Presses Grinding & Profiling to tolerances of + 0.0002 Cylindrical & CNC Grinding and profiling to tolerances of 賊 0.0002 12 Swiss Style Turning Centers Turning from 0.020" to .750" diameter Surface finishes as smooth as 16袖 an inch Live Tooling 9 Axis CNC Press Brake Max. Bend: 98.4" Max. Stroke: 5.91" Mailing Machines MarketAffiliations &Expertise
- 36. 36 Oil&Gas Complex Pressure Valve Assemblies Sub-Assembly Sole Source for many Fortune 500 Companies Oil&Gas Fuel System Metering Housing (Hog-Out) Fuel Pump Casting MarketAffiliations &Expertise