SumantaMukherjee
- 1. Sumanta Mukherjee Flat No 603, Vardhaman Plaza, Plot No 44, Sec- 20,Roadpali, Kalomboli,Pin- 410218 Contact (0) 9225626022, 9730068659 E-mail MUKHERJEE_SUMANTA7@YAHOO.CO.IN, sumanta.m2@gmail.com
- 2. Responsibilities Handled Present Respo nsibili ties Day-to-Day Production planning of different batches. Managing the manpower and deployment as per production schedule. Co-ordination with sales, technical, purchase, production & stores. RMs & machine planning & scheduling. Monthly, weekly & daily basis product wise machine scheduling. Manpower calculation based on the process requirements. Quarterly, monthly & weekly basis RM planning. In-process checking of different products being manufactured. Ensuring production complying the laid down procedures and parameters. In-house trouble shooting and improvement activity. Performance of 5S activities as per TPM & Manufacturing Excellence requisites. Analysis of Deviation in product and process and identification of CAPA. Data analysis of Improvement projects, monthly performance data. Daily tracking of customer complaints, analyze it & reporting by usage of problem solving tools like Why-Why analysis and C&E. Batch Quality Rating Index tracking. First 3 batches product & process standardization in production. Product cum process audit with respect to adherence to SOP, WIs and Quality Standards. Assisting departmental Head in implementation of TS-16949, ISO- 14001 & OSHAS-18001. Technical Support to line personnel as per the requirement. Problem solving by visiting customer place as per requirement. Visiting vendor place for vendor auditing. Provide training to operator & officer on SOP, 5S. To prepare all the documents of TS 16949 implementation. Conducting CFT meeting for new batches standardization, FMEA, Customer complain analysis. Working as bridge in between Technical & Production for establishing new product & batches. Monthly report generation. Preparation of presentation for MRM. Working as a coordinator to run the Strong Manufacturing Practices activity. Handling First Lot Control activity. Providing training to new comers on plant practices, 5S, SOPs.
- 3. Achievements / Projec ts Reduction in filling deviation in Industrial paint. Successful tracking of QRI (Quality Rating Index) concept in plant. Achievement of Level 1 in ME initiative. Working as a team member for solving Crator & Cissing problem with Japanese team. Product standardization in different grinding mills. Be a member of core team mainly responsible in documentation part to achieve TS 16949 both in Kansai Nerolac Bawal Plant & Nippon Paint Taloja Plant. Being a part of the project, setup a new plant of M/S Maharani Paints India Pvt Ltd at Faridabad on 2003. Being a part of the project, setup a new plant of M/S Nippon Paint Paint India Pvt Ltd, at Pune in Taloja on 2010-2011. Directly involving for the new plant setup activity with the project team. Commissioning of the new machinery, standardization of machine and processes, recruitment & training of new operators & officers, handling different departments like stores, admin, purchase. Batch Cycle time reduction to increase the capacity of the plant Batch Cycle Time reduction for Critical Type Products. Reduction of use for washing (cleaning) solvent. Reduction of sticky losses in batches. Professional Expos ure / Traini ngs First Aid Training by AA Foundation. Training Program on 5S by National Productivity Council. Training Program on COMMUNICATION by National Productivity Council. Training Program on MR Skills from CII. Training Program on 7 QC Tools Training Program on TPM & Strong Manufacturing Practices Certified Internal Auditor for ISO-9001 & TS 16949, ISO-14001 & OSHAS-18001 from Omnex. Educational Qualifi cation B.Sc. 1997 BURDWAN UNIVERSITY, Calcutta Six Sigma Green Belt form ISI, Delhi Personal Inform ation Date of Birth Martial Status 10th Jan 1977 Married