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GM Resume - Madhu
- 1. Area of Excellence Profile Summary Result oriented professional with 23 years of experience in Manufacturing Operations, Quality Management, Process Enhancement, & Client Relationship Management in the Garment / Textile industry Proficient in managing various manufacturing operations as per the set parameters as well as gained experience of developing the procedures for operational excellence A keen strategist and planner with skills in conceptualizing and effectuating process initiatives to enhance total efficiency and productivity; proven excellence in managing a wide range of fabric Rich experience in analyzing technology trends with merit of instituting quality control techniques to achieve product excellence at the lowest overall cost. Established New Factories of DENIM and Knits. Implemented Lean, SAP, WARP & ISO 9002 in the organization. Successfully worked with major clients such as Catimini, Marese, Victoria Secret, CWF, GAP, Tommy Hilfiger, H&M, Isaco, Basic Resources, American Eagle, M&S, ESprit and A&F Possess skills in leading & motivating manpower; communicates effectively with employees & management using strong interpersonal skills Education BE (Textiles) from Karnataka University, Dharwad in 1991 Diploma in Textiles from Technical Board, Bangalore in 1987 Career Timeline MADHU M. R. GENERAL MANAGER -Production Operations Enterprising leader & planner with a strong record of contributions in streamlining operations, invigorating businesses and heightening productivity Industry Preference: Textile / Garment & Apparels / Manufacturing 1991 - 1993 Century Mills Ltd., Mumbai as Production Officer 2000-2008 Gokaldas Exports Ltd., Bangalore as Factory Manager Apr12 - Dec13 Young Brand Apparels (Bannari Amman Apparels) as Operational Head 1994 - 20000 Studio de Design. Ltd. as Works Manager Aug08 - Mar12 Go Go International Ltd., Karnataka as General Manager Since Feb14 Gokaldas Images as General Manager 09945084747 / 08023486002 madhujois@hotmail.com Production Management Quality & Compliance Commercial Operations Process Standardization Testing & Inspection Training & Development Shipment Planning Key Account Management Team Building & Leadership
- 2. CORE COMPETENCIES Production Management / Planning /Procurement/Assembly/controls and dispatch. Production Capacity planning for the season up to weekly planning. Man, Material and Machinery planning. Material Planning with Just In Time tetchiness. Identifying and developing potential vendors / suppliers for achieving cost effective purchases of raw materials; achieving reduction in prices and timely delivery. Formulating & implementing strategies for purchase of materials in consideration with requirements Evaluating and advising Lean production for smooth flow with TPM, TQM tools in various departments. Adopting the buyer requirements formatting SOP. Fallowing the Pre production activity to avoid problems Approving size set samples and providing comments that need to be followed in bulk production; advising and approving. Preparing & implementing Operating Procedures and Work Instructions; handling the process of inventory management. Assuring Quality Dispatches with reuired Quantity and in Time. General Management Managing the entire gamut of task related to administration and utilities, manpower & labours, security, safety and strategic management. Dealing with the staff issues and concerns, monitoring budgets and costs. Producing daily, weekly, monthly report, handling costing related to manpower. Ensuring harmonious and growth oriented industrial relations environment at the factory. Handling Store Operations including organizing incoming & outgoing material activities to ensure completeness, quality of material & conducting periodical stock verification. Commercial Operations Scrutinising the orders received / documents related to dispatch of materials as per the commercial terms & conditions. Following with clients / branches on billing & dispatch; resolving queries regarding despatch status. Interfacing with the clients for day to day requirement of material, arranging for material from suppliers as well as coordinating with production department for daily production. Monitoring complete commercial documentation for export trade in compliance with statutory regulations and tracking various drawbacks. Operations & Maintenance / Quality Assurance Conceptualising strategies and effecting preventive / predictive maintenance schedules of equipments in order to increase the up time / reliability. Identifying areas of obstruction / breakdowns and taking steps to rectify the areas of concern through predictive maintenance practices and ensuring attainment of set production targets. Monitoring adherence to quality systems, maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities. Conducting various tests & inspections to ensure that products developed are in compliance with pre -set technical specifications. Client Relationship Management Attending customer queries; initiating pro-active steps for resolving the customer complaints with proper inter- departmental coordination. Building and maintaining healthy business relations with clients, ensuring high custome r satisfaction matrices by achieving delivery & service quality norms. Significant Work Accomplishments: At Gokaldas Images Controlled 600 MC working for knits; reduced defect % to 0.5% and achieved productivity of 70% Worked with prestigious clients such as Espirit, Superdry, Isaco, Basic Resources, Khols and Puma Successfully established a new factory for knits. Reduced the production cycle time by 10 days against 30 days previously Took Lean initiatives to streamline / enhance production processes At Young Brand Apparels (Bannari Amman Apparels) Successfully managed production of lingeries 700 machines running in 2 shifts for clients such as Victoria Secrets, American Eagle, M&S, Jockey and so on Steered SAP Implementation and Lean Management in the organization.
- 3. At Go Go International Ltd, Hassan, Karnataka as General Manager Supervised production of Knits outerwear with 800 machines for clients such as Levies, M&S, Pantaloons and so on At Gokaldas Exports Ltd. Handled up to 1125 mc in ICC, VCC1 & 2. GG1 Collaborated with the prestigious clients such as GAP, Tommy Hilfiger, A&F, Holister, Sears Canada, Zeller, Hudson Bay, Childrens-Place, Adidas, Champion, Walmart, Levis Colombia, ONEILL, Mexx for production operations; ensured optimum implementation of resources Spearheaded the pre-production meeting, pilot run, online QC inspection as well as final inspection Monitored cutting, embroidery / printing, washing, different treatments of garments, finishing and packing as well as quality product delivery to buyers Conducted a follow-up of all FCR (Fabric Consumption Report), MCR as well as OCR; delivered responsibilities as a vital person in establishing factory for buyers certification while adhering to ISO 9002 completed establishment as well as ensured the proper functioning of a new unit of 1500 machines garment unit Implemented ISO-9002 for garment unit and ensured social compliance with WARP. Implemented LEAN management process. At Studio De Design Established the state of art production unit for the manufacturing of garments. Pivotal in costing and finalization of job workers price for the styles; worked towards preparing new styles as per the merchandisers; successfully managed season orders from sampling to bulk quantities Gained experience in wet-processing in deciding various dyeing At Century Mills Ltd. Steered operations in the shift batches with 60 weaving machines imported from Switzerland in batch producing cotton fabric Worked as the In-charge of Fabric Production and worked for balancing lines to achieve maximum productivity as well as quality Coordinated with various departments like yarn spinning sizing, warping, dyeing & wet processing Knowledge Purview Garments: Knits & Wovens, --Jackets, Outerwear Cargo Pants &Shorts, Shirts (Ladies, Mens, Kids & Newborn) Accessories: Sewing Thread Woven, Printed Labels and Zippers Fabric: Woven Cotton, Poly Blend, Silk, Denim, Polyester, Nylon & Knits and so on Wet Processing: Dyeing, Washing, Special Treatments all types of Garment Wash. Languages Known; English, Hindi Kanaadaand Tamil Date of Birth: 20th April 1969 Address:#203, 9th Main, 9th Block, Nagarbhavi II Stage, Bangalore - 560072