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CENTRELESS
GRINDING
GRINDING MACHINE
1
BISHAL DAS
BT14MEOOI
CONTENTS
â–¸ Introduction
â–¸ Mechanism of chip removal
â–¸ Grinding wheel composition
â–¸ Types of abrasives and bonds
â–¸ Types of centerless grinding
â–¸ Surface roughness value
2
INTRODUCTION
Grinding is a process carried out with a grinding wheel made up of
abrasive grains for removing very fine quantities of material from the
workpiece surface.
Used When
â–¸Machining hard materials,which are not possible with other processes
â–¸Close dimensional accuracy
â–¸High degree of surface smoothness(Ra=6.3 to 0.25)
3
CHARACTERISTICS OF GRINDING
â–¸ Variable and indeterminate geometry of the grits
â–¸ A random orientation of the grits giving unknown orientation.
â–¸ High grinding velocity
4
INTERACTIONS
1. Grit-workpiece interaction
2. Chip-bond interaction
3. Chip-workpiece interaction
4. Bond-workpiece interaction
5
GRIT-WORKPIECE INTERACTION
6
CHIP ACCOMMODATION IN GRINDING
7
WHEEL COMPOSITIONAL SPECIFICATIONS
51 A 60 K 5 V 05
▸ 51-Manufacturer’s mark to identify the right kind of abrasive used
â–¸ A-Grit material
â–¸ 60-Grit Size
â–¸ K-Hardness of the wheel
â–¸ 5-Structure of the wheel
â–¸ V-Bond type
▸ 05-Manufacturer’s identifier
8
TYPES OF ABRASIVES
AL203
‣ with defect structure
‣ free cutting action
‣ fine tool grinding operation
‣ grinding of heat sensitive ferrous materials
SiC-
‣ Harder but less tough than AL2O3
‣ Reactive with iron and steel
Diamond-
‣ Super abrasive,high chemical resistance and
‣ low coefficient of thermal expansion
CBN
‣ Hardness next to diamond and synthetically produced
‣ less reactive with hardened steels,hard chill cast iron,nickel base and cobalt based super alloys.
9
BOND TYPES
â–¸ Vitrified bond-Clay mixed with fluxes,strong,rigid and porous,called ceramic
bond
â–¸ Silicate-Sodium silicate(NaSiO3),Less sensitive to shocks
â–¸ Synthetic resin-Thermosetting resins,good strength but not heat and chemical
resistant
â–¸ Rubber-Natural/synthetic rubber,flexible
â–¸ Shellac-Very high surface finish is achieved
â–¸ Metal-High thermal conductive metals(copper and aluminium alloys),the grit
will be used till fully utilised.
10
TYPES OF GRINDING MACHINES
â–¸ Cylindrical grinding for generating cylindrical surfaces
â–¸ Surface grinding for generating flat surfaces
â–¸ Centreless grinding for generating axi-symmetrical shapes
11
CENTRELESS
GRINDING
â–¸ Automatic feed is provided.
â–¸ No support required(head
stock,tailstock)
â–¸ Suitable for long cylindrical bars
â–¸ Used for production in bulk
â–¸ Can grind different diameter workpiece
and taper surface also.
12
13
SURFACE FINISH VALUE
GECAM_ BELT CENTERLESS GRINDING MACHINE For round pieces.mp4

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Grinding

  • 2. CONTENTS â–¸ Introduction â–¸ Mechanism of chip removal â–¸ Grinding wheel composition â–¸ Types of abrasives and bonds â–¸ Types of centerless grinding â–¸ Surface roughness value 2
  • 3. INTRODUCTION Grinding is a process carried out with a grinding wheel made up of abrasive grains for removing very fine quantities of material from the workpiece surface. Used When â–¸Machining hard materials,which are not possible with other processes â–¸Close dimensional accuracy â–¸High degree of surface smoothness(Ra=6.3 to 0.25) 3
  • 4. CHARACTERISTICS OF GRINDING â–¸ Variable and indeterminate geometry of the grits â–¸ A random orientation of the grits giving unknown orientation. â–¸ High grinding velocity 4
  • 5. INTERACTIONS 1. Grit-workpiece interaction 2. Chip-bond interaction 3. Chip-workpiece interaction 4. Bond-workpiece interaction 5
  • 8. WHEEL COMPOSITIONAL SPECIFICATIONS 51 A 60 K 5 V 05 â–¸ 51-Manufacturer’s mark to identify the right kind of abrasive used â–¸ A-Grit material â–¸ 60-Grit Size â–¸ K-Hardness of the wheel â–¸ 5-Structure of the wheel â–¸ V-Bond type â–¸ 05-Manufacturer’s identifier 8
  • 9. TYPES OF ABRASIVES AL203 ‣ with defect structure ‣ free cutting action ‣ fine tool grinding operation ‣ grinding of heat sensitive ferrous materials SiC- ‣ Harder but less tough than AL2O3 ‣ Reactive with iron and steel Diamond- ‣ Super abrasive,high chemical resistance and ‣ low coefficient of thermal expansion CBN ‣ Hardness next to diamond and synthetically produced ‣ less reactive with hardened steels,hard chill cast iron,nickel base and cobalt based super alloys. 9
  • 10. BOND TYPES â–¸ Vitrified bond-Clay mixed with fluxes,strong,rigid and porous,called ceramic bond â–¸ Silicate-Sodium silicate(NaSiO3),Less sensitive to shocks â–¸ Synthetic resin-Thermosetting resins,good strength but not heat and chemical resistant â–¸ Rubber-Natural/synthetic rubber,flexible â–¸ Shellac-Very high surface finish is achieved â–¸ Metal-High thermal conductive metals(copper and aluminium alloys),the grit will be used till fully utilised. 10
  • 11. TYPES OF GRINDING MACHINES â–¸ Cylindrical grinding for generating cylindrical surfaces â–¸ Surface grinding for generating flat surfaces â–¸ Centreless grinding for generating axi-symmetrical shapes 11
  • 12. CENTRELESS GRINDING â–¸ Automatic feed is provided. â–¸ No support required(head stock,tailstock) â–¸ Suitable for long cylindrical bars â–¸ Used for production in bulk â–¸ Can grind different diameter workpiece and taper surface also. 12
  • 13. 13
  • 15. GECAM_ BELT CENTERLESS GRINDING MACHINE For round pieces.mp4