Laszlo Marta&Olesia Burak. P&G. Base IWS principles to build operational excellence culture
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This document discusses building an operational excellence culture through Integrated Work Systems (IWS) principles at P&G. It provides an overview of IWS, including that it is evolutionary and focuses on continuous learning. IWS progresses through four phases: foundation, operational stability, end-to-end stability, and agility. The Boryspil plant in Ukraine is highlighted as an example of a phase four site. The document emphasizes engaging site leaders everyday and moving from relying on heroes to everyone embracing continuous improvement. It also stresses eliminating losses through connecting all capabilities and using standards to increase speed.
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Laszlo Marta&Olesia Burak. P&G. Base IWS principles to build operational excellence culture
- 1. Business Use Base IWS principles to build o p e ra tio na l e x ce lle nce culture La sz lo Ma rta Olesia Bura k
- 2. Business Use 180 Countries Where Our Brands are Sold 1837 founded 120+ Plants 65 000 Employees 200+ employees 16 countries This document contains proprietary, confidential and copyrighted materials of The Procter & Gamble Company (P&G). The information therein may not be used or disclosed in whole or in part for any purpose other than as authorized by P&G.
- 3. Business Use I = Integrated W = Work S = Systems I = Integrated W = Work S = Systems
- 4. Business Use IWS - Evolutionary we never stop learning This document contains proprietary, confidential and copyrighted materials of The Procter & Gamble Company (P&G). The information therein may not be used or disclosed in whole or in part for any purpose other than as authorized by P&G. High-Performance Work Systems (HPWS) Total Quality Process Control TPM & Six Sigma Reliability Engineering Supply Chain Initiatives E2E Optimization 1969 1983 1986 1990 1996 2001 2003 2009 2010 2013 Toyota Benchmark E2E Synchronization 2018
- 6. Business Use Phase progression 1. Foundation 2. Operational stability 3. E2E stability 4. Agility
- 7. Business Use Boryspil plant IWS phase 4 site
- 8. Business Use 1 2 Operational stability 3 4 Our main IWS believes 5
- 9. Business Use From IWS to Manufacturing of the Future 1 Agility Site leaders must be engaged EVERYDAY
- 10. Business Use 1 Agility Site leaders must be engaged EVERYDAY
- 11. Business Use 1 Agility Site leaders must be engaged EVERYDAY 11 years without employee injury
- 12. Business Use From IWS to Manufacturing of the Future Agility Everyone means everyone2
- 13. Business Use From IWS to Manufacturing of the Future Agility Everyone means everyone 2Move from heros to everyone
- 14. Business Use From IWS to Manufacturing of the Future Agility 2
- 15. Business Use From IWS to Manufacturing of the Future Agility Loss is the Gap to Perfect Performance3
- 16. Business Use From IWS to Manufacturing of the Future Agility Loss is the Gap to Perfect Performance 3
- 17. Business Use From IWS to Manufacturing of the Future Agility 3 Continuous improvement cycle implementation
- 18. Business Use From IWS to Manufacturing of the Future Agility 3 Example: False rejects on checkweigher Problem statement: High number of false rejects on checkweigher lead to high scrap rate and additional efforts Reason: 1. Rejected cartons dropped under the belts lead to incorrect CW measures 2. Defects in checkweigher belts Actions: 1. Install addition barrier on CW conveyer to prevent cartons dropping under the belt 2. Create maintenance tasks list for checkweigher belts inspection
- 19. Business Use From IWS to Manufacturing of the Future Agility Capabilities built to Eliminate Losses4
- 20. Business Use From IWS to Manufacturing of the Future Agility Capabilities built to Eliminate Losses 4 Lead AM LE PSHR PM IC QA IM E&T HSE SN
- 21. Business Use From IWS to Manufacturing of the Future Agility Capabilities built to Eliminate Losses 4
- 22. Business Use From IWS to Manufacturing of the Future Agility Everythings connected, standards are speed5
- 23. Business Use From IWS to Manufacturing of the Future Agility Everythings connected, standards are speed 5
- 24. Business Use From IWS to Manufacturing of the Future Agility Lines relocation 5 11 weeks
- 25. Business Use
- 26. Business Use